FORM NO. 3318-232 GB Rev B MODEL NO. 03422TE—70001 & UP MODEL NO.
This operator's manual has instructions on safety, operation, and maintenance. This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that follows. “IMPORTANT” highlights special mechanical information and “NOTE” emphasizes general product information worthy of special attention.
Safety Training 3. 1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. 2. Never allow children or people unfamiliar with these instructions to use the lawn mower. Local regulations may restrict the age of the operator. 3. Never mow while people, especially children, or pets are nearby. 4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. 5. Do not carry passengers. 6.
Safety • machine speeds should be kept low on slopes and during tight turns; • before refueling; • before removing the grass catcher; • stay alert for bumps and hollows and other hidden hazards; • • never mow across the face of the slope, unless the lawn mower is designed for this purpose. before making height adjustments unless the adjustment can be made from the operator’s position.
Safety 10. When the machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used. Sound & Vibration Levels Sound Levels This unit has an equivalent continuous A-weighted sound pressure at the operator ear of: 84 dB(A), based on measurements of identical machines per 84/538/EEC. This unit has a sound power level of 98 dB(A)/1pW, based on measurements of identical machines per procedures outlined in Directive 79/113/EEC and amendments.
Symbol Glossary Caustic liquids, Poisonous Electrical shock, chemical burns to fumes or toxic electrocution fingers or hand gases, asphyxiation Crushing of whole body, applied from above Explosion Shut off engine & remove key before performing maintenance or repair work 6 High pressure High pressure Crushing of Crushing of spray, erosion of spray, erosion of fingers or hand, toes or foot, force flesh flesh force applied from applied from above above Crushing of Crushing of fingers Crushing of leg, Cr
Safety Eye protection must be worn Head protection Hearing Caution, toxic must be worn protection must risk be worn First aid Fire, open light & smoking prohibited Hydraulic system Brake system Coolant (water) Intake air Exhaust gas Pressure Level indicator Liquid level Filter Temperature Failure/ Malfunction On/start Off/stop Engage Disengage Attachment lower Attachment raise Spacing distance Snow thrower, collector auger Plus/increase/ Minus/decrease/ positive polarity negative polar
Safety Engine coolant pressure Engine coolant f Engine ilter lubricating oil pressure Engine failure/ malfunction Engine rotational Choke speed/frequency Engine intake/ Engine intake/ combustion air combustion air pressure Engine intake/ air filter Engine start Engine stop n/min Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil (low temperature pressure temperature start aid) NH L F RP Transmission Clutch failure/malfunction Neutral High Low Forward Reve
Specifications Engine: Perkins, 4-cycle, 3-cylinder, liquid-cooled, vertical overhead valve, diesel engine with centrifugal water pump. 13.4 kW governed to a maximum speed of 3200 rpm. 676 cc displacement. Forced lubrication gear pump. Mechanical centrifugal governor. Mechanical fuel transfer pump. Fuel filter/water separator with replaceable filter element. 12-volt (0.7 kW) starter. Heavy-duty remote mounted air cleaner. Spinon oil filter. Radiator: Side-mounted radiator. Cooling system capacity is 4.
Before Operating CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. Check The Crankcase Oil (Fig 1 & 2) The engine is shipped with oil in the crankcase; however, you must check the oil level before and after you first start the engine. IMPORTANT Check the oil level every 5 operating hours or daily. Change the oil after every 50 hours of operation. Fill The Fuel Tank The engine runs on No. 2 diesel fuel. Fuel tank capacity is 24.6 liters.
Before Operating 4. To prevent a fire hazard, wipe up any fuel that may have spilled. 1. Carefully remove the cap from the radiator. 2. Check the level of coolant in the radiator. The radiator should be filled to the top of the filler neck. 3. If the coolant level is low, replenish the system. DO NOT OVERFILL. 4. Install the radiator cap. Check the Cooling System Clean debris off the radiator screen, radiator and oil cooler daily (Fig. 4), or hourly if conditions are extremely dusty and dirt.
Before Operating fluids in Group 1. IMPORTANT: These hydraulic fluids are specified to allow optimal operation of the machine in a wide range of temperatures. The group 1 fluids are multi-viscosity hydraulic fluids that allow operation at lower temperatures without the increased viscosity associated with straight viscosity fluids.
Before Operating DANGER Because diesel fuel is flammable, use caution when storing or handling lt. • Do not smoke while filling the fuel tank. • Do not fill the fuel tank while the engine is running, hot, or when the machine is in an enclosed area. • Always fill the fuel tank outside and wipe up any spilled diesel fuel before starting the engine. • Store fuel in a clean, safety-approved container and keep the cap in place. Use diesel fuel for the engine only; not for any other purpose.
Controls Traction and Stopping Pedal (Fig. 8, 9, & 10)—The traction pedal has three functions: one, to make the machine move forward; two, to move it backward; and three, to stop it. Using the heel and toe of your right foot, depress the top of the pedal to move forward and bottom of the pedal to move backward or to assist in stopping when moving forward. Also, move the pedal to the neutral position to stop the machine. For your comfort, do not rest the heel of your foot on reverse when operating forward.
Controls engine coolant temperature gets too high. Figure 11 1. Deck engagement control Pull out—Two-wheel drive Push in—Three-wheel drive Reel Speed Control (Fig. 12)—For the desired reel speed, turn the reel speed control knob to the appropriate setting for height-of-cut setting and mower speed. Refer to Selecting the Clip Rate section of this manual. Backlap Control (Fig. 12)—Turn the knob clockwise 0for backlapping and counterclockwise for mowing Figure 10 1. 2. 3. 4. S. 6. 7. 8. 9. 10. 11. 12.
Controls Figure 15 1. Fuel shut off (on the fuel filter) Figure 13 1. Fore and aft lever 2. Weight adjustment lever 3. Inclining backrest Fuel Shut-off Valves, (Fig. 14 & 15)—Close the fuel shutoff valves under the fuel tank and on the fuel filter when storing the machine. Figure 14 1.
Operating Instructions Starting/Stopping The Engine be sure all parts operate correctly. IMPORTANT: The fuel system may have to be bled if any of the following situations have occurred: Turn the steering wheel to the left and right to check steering response. Then shut the engine off and check for oil leaks, loose parts and any other noticeable malfunctions. • Initial start up of a new engine. • The engine has ceased running due to lack of fuel.
Operating 3. Open the fuel shut-off valve under the fuel tank and on the fuel filter. 4. Open the (2) bleed screws on the side of the fuel filter mounting head, allowing the bowl to re-fill with fuel. Close bleed screws when the bowl is filled. Figure 17 1. 2. 3. 4. 5. Transfer pump screw Injection pump Inlet screw location Injection pump inlet screw Priming lever Note fitting angle Figure 16 1. Fuel shutoff 2. Bleed screws (2) 3. Bowl 5.
Operating switches are not operating correctly. 4. 5. With the operator on the seat, the engine running, and the reel switch in the ON position, the dash indicator light should be glowing and the reel motors turning when the lift cylinder is fully retracted. As the lift cylinder is extended, the light should go out and the reel motors should stop turning. Correct the problem if the system is not operating correctly.
Operating Transport Operation ine the cut to ensure you are satisfied with the quality of cut. The reel speed knob may be set one position of either side of the position on the chart to account for differences in grass condition, grass length removed, and your personal preferences. Be sure the cutting units are in the fully up position, move the traction pedal stop from under the pedal to allow full traction pedal travel and place the throttle control FAST.
Operating Make sure the radiator screen, radiator and the oil cooler(diesel models) and cooling fins and area around the engine cooling air intake (gasoline models) are kept free of dirt or grass clippings. After cleaning, it is recommended – the machine be inspected for possible hydraulic fluid leaks, damage or wear to the hydraulic and mechanical components – the cutting units be checked for sharpness and correct reel-to-bedknife adjustment.
Maintenance Minimum Recommended Maintenance Intervals Inspect the air filter, dust cap and burp valve Lube all grease fittings ✝Change engine oil ✝Check engine belt tension Every 50 hours Every 100 hours Every 200 hours Every 400 hours ✝Change the engine oil filter ✝Check the traction belt’s tension Service the air filter Replace the fuel filter ✝Replace the hydraulic filter ✝Torque the wheel lug nuts Replace hydraulic fluid Check battery level and connections Inspect the traction linkage movement ✝✝T
Quick Reference Aid 1. Engine oil level 2. Engine oil drain (17mm socket) 3. Hydraulic oil level—Center of sight glass 4. Belts (Fan/water pump, hydraulic pump) 5. Coolant level fill 6. Fuel—Diesel only 7. Grease points 8. Radiator screen 9. Air cleaner 10. Water separator/fuel filter 11. Battery 12. Tire pressure: (.8–1.1 bar) front (.6–.7 bar) rear 13. Fuses Fluid Type Capacity SAE 10W30 CD 3.0 l 50 hours 100 hours 85-4930 Hyd. circuit oil Mobil 424 12.
Maintenance Figure 21 Figure 24 Figure 22 Figure 25 Figure 23 Figure 26 24
Maintenance CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. Hood Removal The hood may be easily removed to ease maintenance in the engine area. 1. Unlatch and raise the hood. 2. Remove the cotter pin securing the hood pivot to the mounting brackets. 3. Slide the hood to the right side, lift the other side and pull the hood out of the brackets. 4. Reverse the procedure to install the hood. Figure 28 1. Dust Cup & Baffle 2.
Maintenance Installing A New Air Filter 1. Inspect the new filter for shipping damage. Check the sealing end of the filter. Do not install a damaged filter. 2. Insert the new filter into the air cleaner body. Make sure the filter is sealed properly by applying pressure to the outer rim of the filter when installing. Do not press on the flexible center of the filter. 3. Figure 29 1. Reservoir plug 2. Reservoir outlet Install the cover and secure the latches.
Maintenance reservoir; add oil if necessary. 9. Check all connections for leaks. panel 6. Backlapping CAUTION DANGER Be careful when lapping the reel because contact with the reel or other moving parts can result in personal injury. TO AVOID PERSONAL INJURY OR DEATH: • Apply lapping compound with long handled brush supplied with machine. Never place your hands or feet in the reel area while the engine is running. 7.
15° and 20° Slope Chart Align this edge with a vertical surface such as a tree, building, pole, etc. Thi i s is This a 20 ° Slo p e sa 1 5 ° Slo pe Fold along the appropriate line Example: Compare the slop with the folded edge.
