Form No. 3326-466 Reelmaster 2300/2600-D Traction Unit Model No. 03422—210000001 and Up Model No. 03422TE—210000001 and Up Model No. 03247—210000001 and Up Model No. 03427TE—210000001 and Up Model No. 03471 Model No.
Warning Towing the Traction Unit . . . . . . . . . . . . . . . . . . . . Operating Characteristics . . . . . . . . . . . . . . . . . . . . Selecting the Clip Rate (Reel Speed) . . . . . . . . . . . Training Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport Operation . . . . . . . . . . . . . . . . . . . . . . . . Inspection and Clean-Up After Mowing . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices Write the product model and serial numbers in the space below: The following instructions are from ANSI standard B71.4—1990. Model No. Training Serial No. • Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them. This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death.
• Use jack stands to support components when required. • Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. • Carefully release pressure from components with stored energy. • Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machine’s stability. Use caution while operating near drop-offs.
Operation leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury. • Know how to stop the machine and engine quickly. • Check the safety interlock switches daily for proper operation. If a switch should fail, replace the switch before operating the machine. After every two years, replace all interlock switches in the safety system, regardless if they are working properly or not.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7267 1. Lock parking brake 2. Unlock parking brake 93-7270 1. Pull out for two wheel drive. 2. Push in for three wheel drive. 94-3351 (Model No. 03427TE) 1. Read the operator’s manual. 2. Do not use starting fluid—read the operator’s manual for further instructions. 3. Reels turning. 4.
93-6902 (Model No. 03422 and 03427) 104-3885 (Model No. 03422 and 03427) 94–3352 (Model No. 03427TE) 1. Battery 94-3353 2. Engine 1. Crushing of fingers or hands—stay a safe distance away. 26-7390 83-9550 93-6696 1. Warning—spring loaded mechanism. Read the operator’s manual. 93-6668 1. The battery contains lead. Do not dispose of in the garbage. 67-5360 7 2. Read the operator’s manual before performing any maintenance.
93-7272 1. Cutting/dismemberment hazard—stay away from moving parts. 93-7840 1. Engine coolant under pressure 2. Hot surface—stay away. 93-7273 1. Thrown object hazard—keep bystanders away. 3. Warning—read the operator’s manual. 4. Explosion hazard—stay away. 2. Cutting/dismemberment hazard of hands or feet—stay away from moving parts. 93-7271 1. Warning—read the operator’s manual. 2. Tipping hazard—when driving down slopes less than 15 degrees, lower the cutting units to the ground. 3.
Slope Chart 9
Specifications Note: Specifications and design subject to change without notice. General Specifications Engine Perkins, 4-cycle, 3-cylinder, liquid cooled, vertical OHV, diesel engine with centrifugal water pump. 18 hp (13.4 kW); governed to a maximum speed of 3200 RPM. 41.2 cu. in. (676 cc) displacement. Forced lubrication gear pump. Mechanical centrifugal governor. Mechanical fuel transfer pump. Fuel filter/water separator with replaceable filter element. 12 volt (0.7 kW) starter.
Measurements Wheel tread width Wheel base Width Optional Equipment 54-1/2 in. (138 cm) 55 in. (140 cm) 76-1/2 in. (194 cm) Cushion Seat Model No. 30796 Deluxe Seat w/Suspension Model No. 30797 Armrest Kit for Model No. 30796 Model No. 30707 Part No. 80-4210 RM 2300-D 72 in. (183 cm) Seat Weight Kit (for Seat Model No. 30796 Only) 3WD Rear Weight Kit RM 2600-D 85 in. (216 cm) Rear Weight Kit Part No. 83-9370 Rear Weight Part No. 83-9390 Transport width Length Part No.
Description Qty. Use Lift arm 2 Pivot rod 2 Capscrew, 5/16 x 7/8 in. 2 Lock washer 2 Lift chain 2 Clevis pin 4 Cotter pin 4 Thrust washer 3 Flat washer 3 Flange head capscrew 3 Spring 3 Vinyl sleeve 1 Spring shackle 3 Clevis pin 6 Cotter pin 6 Shackle 2 Spring anchor 2 Capscrew, 1/4 x 3/4 in. 4 Locknut 4 Key 2 Hydraulic reservoir plug 1 Warning decal 1 Affix to air cleaner housing for European compliance.
Installing the Rear Wheel Installing the Seat Model 03422—Two Wheel Drive The traction unit is shipped without the seat assembly. Deluxe Seat Kit, Model 30797, or Standard Seat Kit, Model 30796, must be installed as follows: Mount the wheel assembly to the rear castor fork with 2 flat washers, axle, and locknut. Position the washers on the outside of the fork (Fig. 1). Tighten the nut to 45–65 ft.-lb. (3–5 N⋅m). 1. Remove the shipping ties securing the lower seat slides to the upper seat slides.
Note: For operators that are lightweight, (less than 150 lb. [68 kg]) and short in stature (less than 5 ft.-4 in. [163 cm] tall), an optional weight kit (Toro part no. 80-4210) for seat model 30796 is available from your Authorized Toro Distributor. Mounting the Carrier Frames to the Cutting Units Adjusting the Rear Carrier Frame Height 2. Position a carrier frame onto each cutting unit, aligning the mounting holes with the mounting links (Fig. 5). 1. Remove the cutting units from the cartons.
3. Loosen the top capscrew securing the left counterbalance arm to the frame (Fig. 7). RM 2300 (Inner Hole) 4. Remove the bottom capscrew and nut securing the left counterbalance arm to the frame (Fig. 7). RM 2600 (Outer Hole) 5. Rotate the counterbalance arm outward, allowing removal of the lift arm pivot pin and tipper chain (Fig. 7). 7 1 6 Figure 8 1. Spider coupling 2. Reel motor 3. O-ring 2 3 Mounting the Cutting Unit Drive Motors 8 1. Position the cutting units in front of the pivot rods.
Mounting the Cutting Units Installing the Counterbalance Springs 1. Slide a thrust washer onto the lift arm pivot rod (Fig. 10). Warning 2. Slide the cutting unit carrier frame onto the pivot rod and secure it with a flat washer and flange head capscrew (Fig. 10). Use caution when tensioning the springs as they are under heavy load. Note: On the rear cutting unit, position the thrust washer between the rear of the carrier frame and the flat washer.
5. To tension the counterbalance springs, proceed as follows: 2. Secure the other end of the spring to the appropriate hole (see below) on the front and rear counterbalance arms (Fig. 13 & 14) with the spring shackle, clevis pin, and cotter pin. A. Remove the cotter pin and clevis pin securing the spring shackle to the counterbalance arm. Do not remove the other clevis pin. • Fourth hole from the top for 5 blade reels • Third hole from the top for 8 blade reels B.
8. Secure the bottom of the counterbalance arm to the frame with the capscrew and nut previously removed. Tighten the top capscrew (Fig. 16). 4. Secure the other end of the spring to the appropriate hole (see below) on the front and rear counterbalance arms (Fig. 16 & 17) with the spring shackle with the chain, clevis, clevis pin, and cotter pin. 9. To tension the counterbalance springs proceed as follows: • Third hole from the top for 5 blade reels • Second hole from the top for 8 blade reels A.
Affixing the Decals Danger Using the dimensions shown in Figure 18, locate and affix a Reelmaster 2300 or 2600 decal to the skirt on each side of the machine. Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands. • Fill the battery where clean water is always available for flushing the skin.
3 2 1 1 Figure 19 1. Battery 2. Positive (+) batter cable Figure 20 3. Negative (–) battery cable 1. Dipstick 3. If the oil level is low, remove the oil fill cap (Fig. 21) and gradually add small quantities of oil, checking the level frequently, until the level reaches the FULL mark on the dipstick. Before Operating Caution 1 If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.
1. Clean the area around the fuel tank cap (Fig. 22). Caution If the engine has been running, the pressurized, hot coolant can escape and cause burns. 1 • Do not open the radiator cap when the engine is running. • Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. 1. Carefully remove the radiator cap (Fig. 24). 1 Figure 22 1. Fuel tank cap 2. Remove the fuel tank cap. 3. Fill the tank to about 1 in. (25 mm) below the top of the tank, (bottom of the filler neck).
International Harvester reservoir with Mobil 424 or equivalent hydraulic fluid until the level in it reaches the bottom of the sight gauge. Do not overfill. Hy–Tran Texaco TDH Shell Donax TD Union Oil Hydraulic/Tractor Fluid Chevron Tractor Hydraulic Fluid BP Oil 1 BP HYD TF Boron Oil Eldoran UTH Exxon Torque Fluid Conoco Power–Tran 3 Kendall Hyken 052 Phillips HG Fluid 2 Group 2 Hydraulic Fluid (Biodegradable): Figure 25 ISO VG 32/46 anti–wear hydraulic fluid Mobil 1.
bottom of the pedal to move backward or to assist in stopping when moving forward (Fig. 28). Also, allow the pedal to move or move it to the neutral position to stop the machine. For operator comfort, do not the rest heel of your foot on reverse when operating forward. 4. Install the bowl to the filter head. Make sure that the o-ring is positioned properly between the bowl mounting nut and filter head. 5. Open the fuel shut-off above the filter. 6.
Cutting Unit Drive Switch automatically to the ON/RUN position. To shut the engine off, rotate the key counterclockwise to the OFF position. Remove the key from the switch and install the switch cover (Fig. 29) to prevent accidental starting. 11 14 The switch (Fig. 29) has two positions: ENGAGE and DlSENGAGE. The push-pull switch operates a solenoid valve on the valve bank, to drive the cutting units. A yellow light on the dash indicates when the reels are rotating. 7 6 Hour Meter The hour meter (Fig.
Drive Engagement Control (Model 03426 Only) Deluxe Seat Adjustments Weight Adjustment (Fig. 32)—Push the lever up or down to adjust to the operator’s weight. Lever up for a light operator, lever in middle position for a medium weight operator, or lever down for a heavy operator. The drive engagement control is located on the lower left side of the operator (Fig. 30). Pull the knob out for 2 wheel drive; push the knob in for 3 wheel drive. Inclining Backrest (Fig.
Starting and Stopping the Engine 8. Close the fuel shut-off valves before storing the machine. Important The fuel system may have to be bled if any of the following situations have occurred: Bleeding the Fuel System • Initial start up of a new engine. 1. Park the machine on a level surface. Make sure that the fuel tank is at least half full. • Engine has ceased running due to lack of fuel. 2. Unlatch and raise the hood. • Maintenance has been performed upon fuel system components; i.e.
6. When a steady stream of fuel flows out of the transfer pump screw, tighten the screw, retaining the angle of the fitting before loosening (Fig. 36). 1. Be sure that the parking brake is set and all bystanders are away from the area of operation. Keep hands and feet away from the cutting units. 7. Loosen the injection pump inlet screw on the front of the engine (Fig. 36). 2.
2. Before starting the engine, close the bypass valve by rotating it 90° (the bypass valve lever should be vertical when closed). Do not start the engine when the valve is open. 1. Verify the height-of-cut setting on the cutting units. Using the column of the chart listing either 5 or 8 blade reels, find the height of cut listing nearest the actual height-of-cut setting. Look across the chart to find the number corresponding to that height of cut. Operating Characteristics 2.
5/8 (.63) 9* 9* 1/2 (.50) 9* 9* 3/8 (.38) 9* 9* Training Period Before mowing with the machine, we suggest that you find a clear area and practice starting and stopping, raising and lowering cutting units, turning, etc. This training period will be beneficial to the operator in gaining confidence in the performance of the machine. * This height-of-cut and/or mowing speed not recommended for 5 blade reels. Variable Reel Speed Selection Chart—8 Blade Reel Height of Cut (in.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure After first 10 hours • • • • • • After first 50 hours • Check the engine RPM (idle and full throttle). Change the engine oil. Check the engine belt tension. Change the engine oil filter. Check the traction belt tension. Replace the hydraulic filter. Torque the wheel lug nuts.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Check the safety interlock operation. Check the brake operation. Check the engine oil level. Check the cooling system fluid level. Drain the water/fuel separator Check the air filter, dust cup, and burp valve. Check the radiator and screen for debris. Check for unusual engine noises.1 Check for unusual operating noises. Check the hydraulic system oil level.
Service Interval Chart Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Greasing the Bearings and Bushings Dusty and dirty operating conditions could cause dirt to get into the bearings and bushings, resulting in accelerated wear.
Also, apply grease to slots in cylinder support (Fig. 46).
3. Slide the hood to the right side, lift the other side, and pull it out of the brackets. 4. Reverse the procedure to install the hood. General Air Cleaner Maintenance Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Service the air cleaner filter every 400 hours (more frequently in extreme dusty or dirty conditions). Do not over-service the air filter. Figure 45 Be sure that the cover is sealing around the air cleaner body.
4. Washing Method A. Prepare a solution of filter cleaner and water and soak the filter element about 15 minutes. Refer to the directions on the filter cleaner carton for complete information. 1 B. After soaking the filter for 15 minutes, rinse it with clear water. Maximum water pressure must not exceed 40 psi to prevent damage to the filter element. Rinse the filter from the clean side to the dirty side. 3 C. Dry the filter element using warm, flowing air (160°F max.), or allow the element to air-dry.
1. Park the machine on a level surface, lower the cutting units, set the parking brake, and turn the engine off. 8. Stop the engine and check the oil level in the reservoir. Add oil if necessary. 2. If only the filter is to be changed, remove the reservoir cap and insert the reservoir plug (Fig. 50) to block the outlet. This will retain most of the fluid in the reservoir when the filter is removed. 9. Check all connections for leaks.
Adjusting the Transmission for Neutral If the machine “creeps” when the traction control pedal is in the neutral position, the neutral return mechanism must be adjusted. 1. Block up under the frame so one of the front wheels is off of the floor. Place the selector control in the two wheel drive position. 1 2 2. Start the engine, move the throttle to SLOW, and check the front wheel that is off of shop floor; it must not be rotating. Loosen the pump plate nuts and rotate pump plate (Fig.
4. After adjusting the pump plate, check the neutral switch operation and, if necessary, adjust it as follows: 1 A. Loosen the locknut securing the switch adjusting screw. Thread it away from the switch until the capscrew head clears the switch. B. Rotate the adjusting screw toward the switch until circuit through the switch is made. Then, turn the adjusting screw toward the switch an additional 2-1/2 turns. C. Tighten the locknut Figure 57 1.
Adjusting the Traction Pedal Damper Battery Care The battery electrolyte level must be properly maintained and the top of the battery kept clean. lf the machine is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool. 1. To expose the traction pedal damper, remove the right-hand panel. 2. Loosen the locknut securing the damper pivot to the damper bracket (Fig. 58).
Storing the Battery Backlapping If the machine will be stored more than 30 days, remove the battery and charge it fully. Either store it on the shelf or on the machine. Leave the cables disconnected if it is stored on the machine. Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure it is fully charged. The specific gravity of a fully charged battery is 1.265 – 1.299.
Caution Contact with the reel or other moving parts can result in personal injury. 7. To make an adjustment to the cutting units while backlapping, turn the reels OFF by pushing in on the knob on the instrument panel and turning the engine OFF. After adjustments have been completed, repeat steps 4–6. 8.
BLUE GREEN BROWN/WHITE ORANGE/WHITE ORANGE INDICATOR LIGHT CUTTING UNIT YELLOW GREEN CUTTING UNIT INTERLOCK SWITCH NORMALLY OPEN CLOSED WHEN CYLINDER IS RETRACTED BLACK CUTTING UNIT SOLENOID VALVE ORANGE/WHITE BLACK BLACK BLACK BLACK VOLTAGE REGULATOR/RECTIFIER BLACK BLACK ORANGE/WHITE ORANGE/WHITE BLACK BLUE AC AC ON OFF TEMP SENDING UNIT TEMP GAUGE I G S + BLACK RED/BLACK 85 86 GREEN RED/BLACK ORANGE ALTERNATOR WHITE/BLACK 30 87 HOUR METER ENGINE COOLANT BLACK 1 2 3 4 5
LIFT CYL REAR INNER LIFT CYL FRONT B-UPPER REVERSE (FRONT LINE) OUTER A-LOWER 44 WHEEL MOTOR LEFT 12 in3 [197cc] FORWARD (REAR LINE) 12 in3 [197cc] WHEEL MOTOR RIGHT T2 P1 CHARGE PUMP .42 IN3 [6.9CC] REEL RELIEF 3000 psi R1 GEAR PUMP .49 in3 [8.0cc] REEL ON-OFF VALVE S1 TOP FLOW CONTROL VALVE LC1 LOGIC VALVE FCI REEL SPEED CONTROLLER CHARGE RELIEF 100-150 psi TOW VALVE TRACTION PUMP 1.24 in3 [19.
LIFT CYL REAR INNER LIFT CYL FRONT B-UPPER REVERSE (FRONT LINE) OUTER A-LOWER 45 12 in3 [197cc] WHEEL MOTOR LEFT FORWARD (REAR LINE) 12 in3 [197cc] WHEEL MOTOR RIGHT T2 P1 REEL RELIEF 3000 psi R1 in3 GEAR PUMP.49 [8.0cc] REEL ON-OFF VALVE TOP REEL LIFT CONTROL VALVE MD1 BACKLAPPING VALVE FRONT G1 FILTER 10 MICRON NOM LOW PRESSURE B BOTTOM TOP FRONT BOTTOM VALVE TOP A FLOW CONTROL VALVE LC1 LOGIC VALVE FCI REEL SPEED CONTROLLER S1 CHARGE PUMP .42 IN3 [6.
California Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Ishikawajima-Shibaura Machinery Co., Ltd. (ISM) are pleased to explain the emission control system warranty on your 1995 and later utility or lawn and garden equipment engine. In California, new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State’s stringent anti–smog standards.
3. WHAT IS COVERED A. REPAIR OR REPLACEMENT OF PARTS Repair or replacement of any California emission control warranted part will be performed at no charge to the owner at a service center where the equipment was purchased or at ISM’s engine distributor. To obtain the telephone number of your nearest authorized service center in California contact the manufacturer’s dealer from whom you purchased your equipment or call ISM representative at 1-212-599-8100. B.
6. WHERE TO GET WARRANTY SERVICE Repair or replacement of any California emission control warranted parts will be performed at no charge to the owner at a service center where the equipment was purchased or at ISM’s engine distributor. To obtain the telephone number of your nearest authorized service center in California contact the manufacturer’s dealer from whom you purchased your equipment or call ISM’s representative at 1-212-599-8100. 7.
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
