Installation Instructions

ManualsBrandsToro ManualsAttachmentsTurfDefender Electronic Leak Detector Kit, Reelmaster 5000 Series and 6000 Series

Printed in the USA

W 2006 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

TurfDefendert Electronic Leak Detector Kit

Reelmaster

)

5000, 6000 and 5010 Series Traction Units

Model No. 03521

Form No. 3356–586 Rev A

Installation Instructions

The Installation Instructions for Reelmaster 5000/6000

Series Traction Units is on page 2.

Installation on Reelmaster 5010 Series

1. Park machine on a level surface, stop the engine and

engage the parking brake.

2. On the right side of the machine, raise the hydraulic

tank cover (Fig. 1).

Figure 1

1. Hydraulic tank cover

3. Thoroughly clean the top of the hydraulic tank around

the tank cap (Fig. 2).

Figure 2

1. Tank cap

4. Remove (6) flange head screws (Fig. 3) securing tank

cap and gasket to tank and remove components from

tank. Retain the filter screen, dipstick and cap for

re–installation with kit.

Figure 3

1. Tank cap

2. Gasket

3. Filter screen

4. Dipstick

5. Cap

5. Position new flange gasket onto tank aligning

mounting holes (Fig. 4). Holes are not symmetrical so

make sure gasket is properly positioned.

6. Insert leak detector into tank opening while aligning

housing mounting with holes in gasket (Fig. 4).

Important Be sure to use the filter screen and dipstick

previously removed from the tank. Failure to do so will

result in an inaccurate hydraulic oil level and lead to false

detects.

7. Secure leak detector housing and gasket to tank with

(6) socket head capscrews (Fig. 4). Torque screws to

100–125 in–lb.

Summary of content (12 pages)

PAGE 1
Form No. 3356–586 Rev A TurfDefendert Electronic Leak Detector Kit Reelmaster) 5000, 6000 and 5010 Series Traction Units Model No. 03521 Installation Instructions The Installation Instructions for Reelmaster 5000/6000 Series Traction Units is on page 2. 4. Remove (6) flange head screws (Fig. 3) securing tank cap and gasket to tank and remove components from tank. Retain the filter screen, dipstick and cap for re–installation with kit. Installation on Reelmaster 5010 Series 5 1.
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Installation on Reelmaster 5000/6000 Series 4 1. Park machine on a level surface, stop the engine and engage the parking brake. Important On Reelmaster traction unit’s with serial numbers prior to 69999, an update to the software is required to accommodate the TurfDefender. Contact your authorized Toro Distributor for assistance.
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2 4. Position new flange gasket onto tank aligning mounting holes (Fig. 7). Holes are not symmetrical so make sure gasket is properly positioned. 3 5. Insert leak detector into tank opening while aligning housing mounting with holes in gasket (Fig. 7). 4 1 3 Figure 8 1. Fuse block bracket 2. Alarm bracket 3. Alarm Note: If traction unit is equipped with a plastic operator’s console, mount the alarm bracket as follows: 1 • Using the dimensions shown in figure 9, locate, mark and drill a 9/32” dia.
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1 2 • Replace any plastic wire ties previously removed. Re–attach hour meter connector, reinstall 5 amp fuse removed in step a and confirm operation when key is switched on. • Measure the voltage between position “A” and position “B” on 4–pin leak detector connector. There should be 12 volts when key switch is in “ON” position and zero voltage when in “OFF” position. 12. Inside control console, locate the 4–pin connector from traction unit’s main wire harness. Remove and discard connector plug.
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Leak Detector Operation • Any time the machine gives a series of 4 short beeps. The TurfDefender is an electronic hydraulic fluid leak detection device that fits inside the hydraulic tank of your machine. It is a pressure based system which requires a sealed hydraulic tank to function properly. Very small changes to the oil level in the sealed tank result in a large movement of the leak detector’s internal float.
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• Valve open circuit (LED blinking): Check / replace TurfDefender electric solenoid valve (Fig. 7) or wires. If TurfDefender is functioning normally: 1. When the “Inputs displayed” LED is lit, the actual Float position (1 or 2 LED’s on left side) and “Oil level OK” LED (right side) – should be displayed (Fig. 13). • Valve short circuit (LED blinking): Check / replace TurfDefender electric solenoid valve (Fig. 7) or wires. 2. Press toggle button until green “Outputs displayed” LED is lit.
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ELECTRICAL SCHEMATIC TO LEAK DETECTOR CONNECTOR OF MAIN HARNESS A B C D RED/Y OR/BLK BLK RED BLK/W BLK/BU RED/W + (RED) - BLK/Y ALARM YELLOW BLK/OR ELECTRIC SOLENOID VALVE GN/WT BLK 2D 1B TURF DEFENDER 3B 2C 1E 2E 1C 3C LEAK DETECTOR 7 2A 2F 1F 3F TURF DEFENDER LOOPBACK I.D.
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1 2 3 4 Figure 12 ACE Diagnostic Display Functions 1. Overlay decal (English shown) 2. “Inputs displayed” LED (Red when illuminated) 3. “Outputs displayed” LED (Red when illuminated) 4.
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1 2 a. 3 4 5 6 b. 7 Figure 13 Using “Inputs Displayed” (Red Text) 1. LED lit if oil level too high 2. LED lit if oil level OK 3. LED lit if oil level too low 4. LED lit if slow leak detected 5. Target oil level–Cold oil & cutting units raised 6. One or two LED’s lit displaying relative position of the Turfdefender ’s internal float. (any combination of #3, or 3 & 4, or 4 7. “Inputs displayed” LED “ON” (Red) Normal Operation: a. “Oil level OK” LED lit b.
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Figure 14 Using “Outputs Displayed” (Green Text) Normal Operation a. “Valve ON” LED lit steadily b. “Self Diagnostic‘’ LED lit steadily b. “DATA LINE‘’ LED lit steadily b.
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Turfdefender Rapid Troubleshooting Guide The following is a quick guide to the most common problems likely to be encountered.
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