Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 5000

The Toro Company – 1999

Printed in USA

FORM NO. 3323–816

Installation

Instructions

Model No. 03526

Rear Roller Brush Kit

For Reelmaster



5000D

1. Park the tractor on a level surface and engage the

parking brake.

2. Ensure that the cutting units are disengaged. Turn the

engine off and remove the key. Remove all cutting

units.

CAUTION

POTENTIAL HAZARD

• If you leave the key in the ignition switch,

someone could start the engine.

WHAT CAN HAPPEN

• Accidental starting of the engine could seriously

injure you or other bystanders.

HOW TO AVOID THE HAZARD

• Remove the key from the ignition switch before

you do any maintenance.

3. Remove the (2) locknuts securing the counter weight

to the left end of the cutting unit. Remove the counter

weight (Fig. 1). For Reelmaster 5100 and 5300,

remove the reel shaft magnet and capscrew. Also

remove the speed sensor from the counter weight and

set it aside (Fig. 1).

Figure 1

1. Locknut

2. Counter weight

3. Reel shaft magnet

4. Capscrew

5. Speed sensor

4. Apply removable No. 242 Loctite (blue) to the threads

on the tang drive. Slide the new magnet onto the tang

drive and screw the tang drive into the reel shaft

(Fig. 2). The tang drive must be oriented with the

shallow end facing outward as shown. Torque to 27 to

33 ft-lbs.

Note: To keep the reel from rotating while tightening the

tang drive, place a block of wood between the reel and

bedknife.

IMPORTANT: Backlapping at the incorrect reel speed

may loosen and strip the tang drive threads. Refer to

the Cutting Unit Operator’s Manual for backlapping

procedure.

Figure 2

1. Magnet

2. Tang drive

3. Cutting unit reel assembly

5. At the rear of the cutting unit, remove the carriage bolt

and locknut securing the rear height-of-cut brackets to

the cutting unit side plates (Fig. 3). Remove the

height-of-cut adjustment bolts. Remove the

height-of-cut brackets and rear roller. Set all parts

aside.

Summary of content (4 pages)

PAGE 1
FORM NO. 3323–816 Rear Roller Brush Kit For Reelmaster 5000D Installation Instructions Model No. 03526 1. Park the tractor on a level surface and engage the parking brake. 4. Apply removable No. 242 Loctite (blue) to the threads on the tang drive. Slide the new magnet onto the tang drive and screw the tang drive into the reel shaft (Fig. 2). The tang drive must be oriented with the shallow end facing outward as shown. Torque to 27 to 33 ft-lbs. 2. Ensure that the cutting units are disengaged.
PAGE 2
5 2 1 4 2 2 3 3 1 Figure 3 1. Locknut 2. Carriage bolt 3. Rear height-of-cut bracket Figure 5 4. Cutting unit frame 5. Height-of-cut adjustment bolt 1. Left-hand height-of-cut bracket 2. Set screw 6. Remove the bedbar adjuster bolts on each end of the cutting unit. Remove the bedbar. Install the new 1-1/2” (38mm) long bolts in the upper holes and the 1” (25mm) long bolts in the lower holes of the cutting unit as shown in Figure 4. 3. Right-hand height-of-cut bracket 10.
PAGE 3
1 3 5 7 2 1 2 Figure 7 1. Belt cover 2. Drive assembly 4 6 12. Attach the new left-hand height-of-cut bracket to the cutting unit using the existing carriage bolt. Secure the hex extension to the bolt (Fig. 8). 9 8 Figure 8 1. Left-hand height-of-cut bracket 2. Hex extension 3. Height-of-cut adjustment bolt, washer and nut 4. Offset washer 13. Assemble the height-of-cut adjustment bolt, washer and nut previously removed (Fig. 8). 14.
PAGE 4
24. For Reelmaster 5100 and 5300, remove the screw, tab, and plug in the top of the roller brush housing (Fig. 11). Install the speed sensor previously removed and adjust according to the Traction Unit Operator’s Manual. 19. Midway between the pulley there should be 3/32” deflection with a force of 1 lb. applied at a right angle to the belt (Fig. 10). Belt tension should be checked after 50 hours and every 250 hours after that. If necessary, adjust the belt tension as follows: A.