FORM NO. 3317-412 UK MODEL NO. 0350250001 & UP , MODEL NO. 03504—50001 & UP OPERATOR'S MODEL NO. 03530—50001 & UP rmR MODEL NO. 03531—50007 & UP MANUAL ® k REELMASTER® 5100-D, 5300-D J To understand this product, and for safety and 1t means CAUTION, WARNING or DANGER— optimum performance, read this manual before personal safety instruction. Failure to comply starting the engine. Pay special attention to with the instruction may result in personal injury. SAFETY INSTRUCTIONS highlighted by this symbol.
‘This operator's manual has instructions on safety, operation, and maintenance. This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that follows, “IMPORTANT” highlights special mechanical information and “NOTE” emphasizes general product information worthy of special attention.
Safety Training 2. 1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment, Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. 3. WARNING—Petrol is highly flammable. 2. Never allow children or people unfamiliar with these instructions to use the lawn mower. Local * Store fuel in containers specifically designed regulations may restrict the age of the operator. for this purpose.
Safety care. To guard against overturning: + donor stop or start suddenly when going up or downhill; ¢ engage the clutch slowly, and always keep the machine in gear, especially when travailing downhill; « machine speeds should be kept low on slopes and during tight turns; * stay alert for bumps and hollows and other hidden hazards; + never mow across the face of the slope, unless the lawn mower is designed for this purpose.
the fuel tank has to be drained, this should be done outdoors, . Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine. On multi-bladed machines, take care as rotating one blade can cause other blades 1o rotate. ‘When the machine is o be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.
Symbol Glossary Safety alert symbol Safety alert symbol Read operator’s manual Conduit technical manual for proper service procedures Thrown or flying objects— whole body exposure Thrown or flying objects— rotary side-mounted mower, Keep deflector shield in place. Severing foes or foot—mower blade Severing fingers or hand-— mower blade Rotating blade can cut off toes or fingers. Stay clear of blade as long as the engine is running. Do not open or remove safety shields while the engine is running.
Fast Slow Decreasing/increasing On/Run Off/Stop Engine Engine start Engine stop Choke Engine temperature = Engine fabricating oil pressure S(O)e Engine lubricating ol pressure b@ Safety Fuel Fuel feel Volume empty Volume fut Battery charging condition Head beam Brake system Parking brake Crutch PTO (Power Take Off) Engage Disengage Unlock Lock
Safety Cutting element—basic symbol =~ ) Cutting element—height adjustment K / ' Cutting unit—lower Cutting unit—raised T K Cutting or entanglement of foot—rotating auger % Severing of fingers or hand— impeller blade Keep a safe distance from snow thrower. L ifa Stay a safe distance from snow thrower. 2 Tractors must be equipped with 45 kg rear wheel wheel weight with this attachment instated.
Specifications Engine: Mitsubishi three-cylinder, liquid-cooled diesel. 5100-D: 17.2 governed maximum rpm of 3200; 952 cc (58.1 cu. in, ) displacement. 5300-D: 20.9 governed maximum rpm of 3200; 1,318 cc (80.4 cu. in.} displacement Heavy duty, 3-stage, remote-mounted air cleaner. High water temperature shutdown switch. Cooling System: Radiator capacity is 7.1 1(7.5 qt.) of 50750 mixture of ethylene glycol anti-freeze, Remote mounted .9 1 (1 gt.) expansion tank. A two-speed fan drive controls air flow.
Specifications Weight: Model 03502 821 kg (2,200 Ibsen* Model 03504 952 kg (2,550 Ibsen* Model 03530 868 kg (2,325 Ibsen* Model 03531 998 kg (2,675 Ihs.)* *With 8-Blade Cutting Units, baskets & full Fluid levels Optional Equipment 5-Blade Cutting Unit, Model No. 03505 8-Blade Cutting Unit, Model No. 03508 Grass Basket Kit, Model No. 03513 Rear Weight Kit, Part No, 75-6690 Rear Roller Scraper Kit, Model No, 03512 Front Roller Scraper Kit, Model No. 83-5400 High Height-of-Cut Kit, Model No.
Before Operating CHECK THE ENGINE OIL 1. Park the machine on a level surface. Open the hood. 2. Remove the dipstick, wipe it clean, then reinstall it. Remove it again and check the oil level on the dipstick; The oil level should be up to the FULL mark. 1. Dipstick 3. If the oil is below the FULL mark, remove the fill cap and add SAE 10W-30 CD classification oil until the level reaches the FULL mark on the dipstick. DO NOT OVERFILL. Crankcase capacity is 9.1 1 with filter. 1. Ol Fill Cap 4.
Before Operating FILL THE FUEL TANK 1. Remove the fuel tank cap. 2. Fill the tank to about 2.5 cm (one inch) below the top of the tank, not the filler neck, with No. 2 diesel fuel. Then install the cap. Y Y= Because diesel fuel is flammable, use caution when storing or handling it. Do not smoke while filling the fuel tank, Do not fill the fuel tank while the engine is running, hot, or when the machine is in an enclosed area.
Texaco TDH Shell Dona TD Union Oil Hydraulic/Tractor Fluid Chevron Tractor Hydraulic Fluid BP Oil HYDE TF Boron Oil Ecuadoran UTH Exxon Torque Fluid Pocono Power-Tran 3 Kendall Hymen 052 Phillips HG Fluid Note: Oils within this group are interchangeable.
Before Operating Figure 6 1. Hydraulic Tank Cap 4. If the level is low, add fluid to raise the level to the full mark. 5. Install the dipstick and cap onto the filler neck. CHECK REAR AXLE LUBRICANT (Models 03504 and 03531 only) The rear axle has three separate reservoirs which use SAE 80W90 weight gear June. Although the axle is shipped with lubricant from the factory, check the level before operating the machine. 1. Position the machine on a level surface. 2.
Controls Seat (Fig. seat adjusting lever allows 10 cm (4 inches) fore and aft adjustment. The seat adjusting knob adjusts the seat for operators” weight, To adjust the seat fore and aft, pull lever on the left side of the seat assembly outward. After moving the seat to the desired location, release the lever to lock the seat into position. To adjust for the operator’s weight, turn spring tension knob—clockwise to increase tension, counterclockwise to decrease spring tension. Figure 9 1.
Operating Instructions with lower mow / raise the control lever to operate reels. Reel Control Light (Fig. lit, indicates the machine is being operated in a way in which the automatic reel speed control cannot obtain the desired clip. Figure 11 1. Lower Maw/Raise Control Lever 2. Speedometer 3. Fuel Gauge 4. Engine Coolant Temperature Gauge 5. Engine Oil Pressure Warring Light 6. Engine Coolant Temperature Warning Light. 7. Glow Plug Indicator Light 8. Charge Indicator 9. Key Switch 10 Throttle Control .
Operating Instructions Figure 14 1. Brake Pedals 2. Parking Brake Latch 3. Locking Pin Operation Ve Before servicing or making adjustments to the 2. Turn the ignition switch to the ON/Preheat position. An automatic timer will control preheat for 6 seconds. After preheat, turn the key to START. CRANK THE ENGINE FOR NO LONGER THAN 15 SECONDS. Release the key when the engine starts. If additional preheat is required, turn the key to OFF then to the ON/Preheat position, Repeat the process as needed.
Operating Instructions Note: 1. Air Breed Screw Figure 16 1, Fuel injection Pu mg Bleed Screw Turn the key in the ignition switch to ON. The electric fuel pump will begin operation, forcing air out around the air bleed screw. Leave the key in the ON position until a solid stream of fuel flows out around the screw. Tighten the screw and turn the key to OFF. Pen the air bleed screw on the fuel injection pump with a 12 mm wrench. Turn the key in the ignition switch to ON.
the possible heights of cut: SELECTING CLIP RATE (REEL SPEED) To achieve a consistent, high quality of cut, and a uniform after-cut appearance, it is important that the reel speed be matched to the height of cut. The machine controller is programmed to automatically control the eel speed to give the correct clip, even as the traction speed changes. To control the reel speed as desired, the controller must know the height of cut of the machine, and whether the machine is equipped with 5or 8-blade reels.
Operating instructions CLIP RATE (REEL SPEED) SELECTIONS CHART 8-Blade Cutting Unit 5-Blade Cutting Unit Height of Cut Knob Height of Cut Height of Cut Knob Height of Cut Position Position A Full Speed A Full Speed 12.7 14.0 15.2 mm E 10.2 mm £ 16.5 mm F 11.4 mm F 17.8 mm G 12.7 mm G 18.0 mm H 14.0 mm H 20.3 mm 1 15.2 mm I 216 mm J 18.5 mm J 229 mm K 17.8 mm K 24.0 254 mm M 20.3 mm M 27.0 mm N 21.6 mm N 30.0 mm o 22.9 mm o 33.0 mm P 24.1 mm P 36.
Toto Distributor. ADJUSTING LIFT ARM DOWN PRESSURE The down pressure spring on each cutting unit lift arm can be adjusted to compensate for different turf conditions, Increased down pressure will help keep the cutting units on the ground when mowing at higher speeds and helps maintain 2 uniform height-of-cut in rough conditions or in areas of thatch build-up. Each down pressure spring may be adjusted to one of four settings. Each increment increases or decreases down pressure on cutting unit Ibsen. 1.
Maintenance Figure 20 1. Center ot Front Frame Member Note: Lock both brake pedals together before towing. 3. Attach the other end of the towing device to a vehicle that is capable of towing the machine safely at speeds below 16 kmh (10 mph), 4.
OPERATING CHARACTERISTICS Y o\l ‘When operating the machine, always use the seat belt and Roll-over Protection System together. Familiarization—Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels. When you feel familiar with the machine, practice operating up and down slopes at different speeds. The brakes can be used to assist in turning the machine.
Maintenance 4\ caution Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. GREASING BEARINGS AND BUSHINGS The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 25 hours of operation.
Maintenance CHECK/SERVICE (DAILY) 1. Oil level, engine 7. Radiator screen 2. Multilevel, transmission 8. Brake function 3. Oil level, hydraulic tank 9. Tire pressure 4. Coolant level, radiator 10. Battery 5. Fuel/Water separator 11. Belts {Fan, alt} 6. Precancerous cleaner FLUID. SPECIFICATIONS/CHANGE INTERVALS. FLUID CHANGE [INTERVAL FILTER TYPE CAPACITY FLUID FILTER PART NO. ENGINE Ol SAE 10W-30 371 50 hours 100 hours 67-4330 TRANSMISSION OiL. Mobil 424 4.
Maintenance 1. Pre Cleaner Bow! Figure 32 1. Bust Cup & Bat fie 3. Air Cleaner Body 2. Filter Element Figure 33 1. Engine Ol Drain Plug 26 ot Figure 35 1. Fuel Firewater Separator 2. Drain plug Figure 36 1. Fuel pump 2.
Maintenance 1. Fuel Injectors (3) Figure 38 1. Pull up screen and slide it out of the mounting tracts. Clean it thoroughly with water or compressed air. Figure 39 1. Ol Cover 3. Transmission Oil Rooter 2. Radiator 1. Alternator Belt Figure 41 1. Cooling Fan Belt 2. Pensioner Lever Figure 42 1.
Maintenance Figure 43 1. Hydraulic Reservoir IMPORTANT: Use only hydraulic oils specified. Other fluids could cause system damage. REPLACING THE HYDRAULIC FILTER The hydraulic system filter head is equipped with a service interval indicator. With the engine running, view the indicator; it should be in the GREEN zone. When the indicator is in the RED zone, the filter element should be changed. Use the Toto replacement filter (Part No. 75-1310).
R e The engine must be running for the final adjustment of the traction cam. To guard against possible personal injury, keep hands, feet, face and other parts of the body away from the muffler, other hot parts or the engine, and other rotating parts. 4. Start the engine and rotate the cam hex in either direction until the wheel ceases rotation. 5. Tighten the lockout securing adjustment. 6. Stop the engine and release the right brake.
Maintenance To Check Traction Linkage 1. Overlarge, flat open area, drive the machine at 6. full throttle and full traction speed. hex nut. Operate the machine and check stopping distance. Repeat procedure if required. 2. Remove your foot from the traction pedal and Note: Shortening the distance between the inside of measure the distance required for the machine to come © a.stop. 3. If the distance required to stop is greater than 5.
6. Before starting the engine after changing transmission oil, disconnect the run (ETR) solenoid on the engine, and crank the engine several times for 15 seconds, This allows the charge pump to fill the transmission with oil before the engine is started. CHANGING REAR AXLE LUBRICANT {Models 03504 and 03531 only) After every 500 hours of operation the oil in the rear axle must be changed, 1. Position the machine on a level surface. 2.
Maintenance CUTTING UNIT MAINTENANCE 4\ DANGER BACKSLAPPING To avoid personal injury, be certain that you are clear of the cutting units before proceeding. Note: When backslapping, the front units all operate together, and the rear units operate together. 8. Apply lapping compound with the long handle L. . brush supplied with the machine. Never use a 1. Position the machine on a level surface, lower the short-handled brush.
resew must be torqued to a maximum of 5 ft-lbs. to avoid damage to the magnet. PREPARATION FOR SEASONAL STORAGE Traction Unit 1. Thoroughly clean the traction unit, cutting units and the engine. 2. Check the tire pressure. Inflate all traction unit tires to 103-138 kPA (1520 psi). 3. Check all fasteners for looseness; tighten as necessary, 4. Grease or oil all grease fittings and pivot points. ‘Wipe up any excess lubricant. 5.