FORM NO. 3316-851 Rev. A MODEL NO. 03530 — 40001 thru 50001 & UP MODEL NO. 03531 — 40001 thru 50001 & UP k REELMASTER® 5300-D J OPERATOR’S MANUAL 2 & 4 WHEEL DRIVE TRACTION UNITS Helping you put duality into play.™ To understand this product, and for safety and optimum performance, read this manual before starting the engine. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. A it means CAUTION, WARNING or DANGER personal safety instruction.
FOREWORD This operator's manual has instructions on safety, proper set—up and operation, adjustments and maintenance. Therefore, anyone involved with the product, including the operator, should read and understand this manual. Major sections are: ~ Safely Instructions Krakow Your Controls ~ Specifications Operating instructions ~ Set-up Instructions — Maintenance ~ Before Operating — Schematics This manual emphasizes safety, mechanical and general product information.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS Before Operating .. While Operating . Maintenance SAFETY INSTRUCTIONS & DECALS .. SPECIFICATIONS LOOSE PARTS CHART SET-UP INSTRUCTIONS . Install Front Wheels Install Steering Wheel . o Install Seat Belt to Seat (Model 03531 only) .. 10 Install Roil Bar (Model 08531 only) 10 Connect Battery i Check Tire Pressure .M Install Cutting Units .1 Install Reel Speed Sensor . .13 Rear Ballast .14 BEFORE OPERATING . .15 Check Engine Ol 18 Check Cooling System .
A SAFETY INSTRUCTIONS The REEL MASTER 5300-D was tested and certified by TOR for compliance with the specifications of the American National Standards Institute. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine.
A SAFETY INSTRUCTIONS 16. Operator must be skilled and drained in how to drive on hillsides. Failure to use caution on slopes or hills may cause loss of control and vehicle to tip or roil possibly resulting in personal injury or death, On 4 wheel drive model, always use the seat belt and TOPS together. 17. If engine stalls or loses power and cannot make it to the top of a slope, do not turn machine around. Always back slowly straight down the slope. 18.
A SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are affixed to the traction unit. If any decal becomes illegible or damaged, install & new decal. Part numbers are listed below and in your Parts Catalog. IMPORTANT ‘ HYDRA Llc TI;IS UNIT COMPLIES WITH ANY OIL ONLY . R OLDSMOBILE £ MANUAL. s ON RIGHT FENDER ON TOOL BOX COVER (Part No. B-4730) TIGHTEN BOTH KNOBS ON SEAT BASE (Part No.
SPECIFICATIONS Engine: Mitsubishi three cylinder, 4 cycle liquid cooled diesel engine. 32 hp @ 3400 rpm, governed to 3250 rpm. 80.4 cu. in. (1318 cc) displacement. Heavy dusty, 3-stage, remote mounted air cleaner. High water temperature shutdown switch. Cooling System: Radiator capacity is approximately 7-1/2 gts. of 50/50 mixture of ethylene glycol anti—freeze. Remote mounted 1 gt. expansion tank. A two speed fan drive controls air flow from fan, Fuel System: Fuel tank capacity is 10 gal.
LOOSE PARTS CHART Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts, iota set-up cannot be completed. Some parts may have already been assembled at factory. DESCRIPTION QTy. USE Nuts Mount front wheels.
SET-UP INSTRUCTIONS INSTALL FRONT WHEELS 1. Mount wheels and torque nuts to 45-55 ft-lb. INSTALL STEERING WHEEL (Fig. 1) 1. Remove jam nut from steering shaft. Slide foam seal and steering wheel onto steering shaft, 2. Secure steering wheel to shaft with jam nut and tighten # 1o 10—15 f-bi. 3. Install cap to steering wheel with screw. o—< O 0 Figure 1 1. Steering Wheel 4. Screw 2. Jam Nut 5. Foam Seal 3. Cap INSTALL SEAT (Fig. 2) 1. Loosely assemble seat suspension to seat base with (4} 5/16 — 18 x .75" Ig.
SET-UP INSTRUCTIONS 1. Front ot Roll bar NOTE: When operating machine, always use the seat belt and TOPS together CONNECT BATTERY (Fig. 6) A Warring Connecting cables to the wrong post could result in personal injury and/or damage to the electrical system. 1. Open hood. 2. Ensure battery is securely fastened in place and check battery charge with a hydrometer.
SET-UP INSTRUCTIONS 3. Mount a basket guide {Fig. 8) to the appropriate side of each cutting unit carrier frame (see figure 7) with screwball (5/16 x 1/2" Igor, flat washer and lock washer as shown in figure Figure 8 1. Carrier Frame 4. Lock washer 2. Basket Guide 8. Cap screw 3. Fiat washer 4. Installation pin (Fig. 9) into hole in appropriate side of each cutting unit carrier frame (Fig. 7). Figure 9 1. Carrier Frame 2. Roil pin 3. Basket Bracket 4. Basket Coiffure 5. Torsion Spring 8. Flat washer 7.
Figure 12 1. Reel Drive Motor 2. Mounting Nuts 10. Coat the spline shaft of the motor with clean grease and install the motor by rotating the motor clockwise so the motor flanges clear the studs. Rotate the motor counterclockwise until the flanges encircle the studs and tighten the mounting nuts. Ensure the washers are against the nuts. 11. Detach chain from lift arm and secure it to cross tube on each rear cutting unit with a cap screw, flat washer and lockout. Figure 13 1.
SET-UP INSTRUCTIONS 4. Align mounting holes and insert sensor and holder into hole in top of new counterweight (supplied in traction unit loose parts). 5. Secure sensor holder to counterweight with a x 3/4” Ig. caps craw, 6. Install a counterweight ta the left front and left rear cutting units, with nuts previously removed (Fig. 17). Mount counterweight with reel speed sensor up. 7.
BEFORE OPERATING A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. CHECK ENGINE OIL. (Fig. 18—19) 1. Park machine on a level surface, stop engine and remove key from ignition switch. Open hood. 2. Remove dipstick, wipe clean and reinstall dipstick. Remove dipstick and check oil level on dipstick; Oil levee should be up to FULL mark, e o Figure 18 1. Dipstick 3.
BEFORE OPERATING Figure 21 1. Fuel Tank Cap CHECK TRANSMISSION FLUID (Fig. 22) The front axis housing acts as the reservoir for the system. The transmission and axis housing are shipped from the factory with approximately 5 quarts of Obit 424 hydraulic fluid. However, check level of transmission ol before engine is first started and daily thereafter. 1. Position making on a level surface, lower the putting units and stop the engine. 2. Remove access panel behind foot rest. 3.
BEFORE OPERATING Using the Mobil 424 type fluids in the higher ambient temperatures may result in decreased efficiency in sore of the hydraulic components compared to using the Mobil DTE 26 type fluids. The Mobil DTE 26 type fluids are straight viscosity fluids which remain slightly more viscous at higher temperatures than the multi—viscosity fluids.
BEFORE OPERATING CHECK REEL TO BED KNIFE CONTACT Each day before operating, check reel 1o bed knife contact, regardless if quality of cut had previously been acceptable. There must be light contact across the full length of the reel and bed knife (refer to Adjusting Reel o Bed knife in Gutting Unit Operator’s Manual, CHECK TORQUE OF WHEEL NUTS A&\ warning Tighten wheel nuts to 45-55 ft—1ib after 1-4 hours of operation and again after 10 hours of operation and every 250 hours thereafter.
KNOW YOUR CONTROLS Hour Meter (Fig. 30) — Shows total hours that machine has been operated. Figure 28 Lower Mow / Raise Control Lever ‘Speedometer Fuel Gauge Engine Coolant Temperature Gauge Engine Oil Pressure Warning Light Engine Coolant Temperature Warning Light Grow Plug Indicator Light Charge Indicator Key Switch 10. Throttle Contort 11. Enable / Disable switch NONPOROUS Back lap Switch (Fig. 30} — Used in conjunction with lower mow [ raise control lever for backslapping operation.
OPERATING INSTRUCTIONS A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. STARTING AND STOPPING IMPORTANT: The fuel system must be bled if any of the following situations have occurred. A, Initial start up of a new machine. 8. Engine has ceased running due to lack of fuel. C. Maintenance has been performed upon fuel system components; Le, filter replaced, separator serviced, ete. Refer to Bleeding The Fuel System 1.
OPERATING INSTRUCTIONS AUTOMATIC CLIP CONTROL The RM 5300-D is equipped with an electronic controller which is programmed to achieve automatic clip control. The machine will automatically adjust the reel speed to attain the desired clip as the traction speed changes. In larder tor the controller to know what clip is desired, the operator needs to input the number of blades on the reels and the height of cut at which the machine is set.
OPERATING INSTRUCTIONS CLIP RATE (REEL SPEED) SELECTION CHART 8 Blade C.1). HOC Knob Position Height—of ~Cut FULL SPEED .25 in. (6.4 mm) 30in. (7.6 mm) 35 in. (8.9 mm} 40 in. (10.2 mm) 45 in. (11.4 mm) 50 in. (12.7 mm) 55 in, (14.0 mm) 60 in. (15.2 mm) .85 in. (16.5 mm) .70 in. (17.8 mm) 75 in. (19.0 mm) 80 in. (20.3 mm) 85in. (21.6 mm) 90 in. (22.9 mm) 95 in. (24.1 mm} TOZEMrXe™ITOMmoTOD P FULL SPEED Cutting units always set to full speed in this position, 5 Blade C.U.
OPERATING INSTRUCTIONS ADJUSTING LIFT ARM DOWN PRESSURE {Fig. 35) The down pressure spring on each cutting unit lift arm can be adjusted to compensate for different turf conditions. Increased down pressure will help keep the cutting units on the ground when mowing at higher speeds and helps maintain a uniform weightlifting rough conditions or in areas of thatch build up. Each down pressure spring may be adjusted to one of four settings.
OPERATING INSTRUCTIONS DIAGNOSTIC LIGHT (Fig. 38) The BM 5300-D is equipped with a diagnostic light which indicates if the electronic controller is functioning correctly. The green diagnostic light is located under the control panel, next to the fuse block. When the electronic controller is functioning correctly and the key switch is moved to the ON position, the controller diagnostic light will be illuminated. The light will blink if the controller detects a malfunction in the electrical system.
OPERATING INSTRUCTIONS Figure 40 1. Diagnostic ACE Note: The red text an the overlay decal refers to input switches and the green text refers o outputs. 5. The “inputs displayed” LED, on lower right column of the Diagnostic ACE, should be illuminated. i “outputs_displayed” LED is illuminated, press the toggle button, on Diagnostic ACE, to change LED to “inputs displayed”. 6. The Diagnostic ACE will illuminate the LED associated with each of the inputs when that input switch is closed.
OPERATING INSTRUCTIONS HYDRAULIC FUNCTIONS Use the list below to identify and describe the different functions of the solenoids in the hydraulic manifold. Each solenoid must be energized to allow function to occur.
LUBRICATION A\ caution i Before servicing or making adjustments to the machine, stop engine and remove key from the switch, GREASING BEARINGS AND BUSHINGS (Fig. 41 — 47) The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 25 hours of operation. 1. The grease fitting locations and quantities are: Engine Drive shaft (2), (Fig.
LUBRICATION Figure 47 SERVICE INTERVAL CHART REEL MASTER 5300-D QUICK REFERENCE AID CHECK/SERVICE (dai Iy} 1. OIL LEVEL, ENGINE 2. OIL LEVEL, TRANSMISSION 3, OIL LEVEL, HYDRAULIC TANK 9. TIRE PRESSURE 4. COOLANT LEVEL, RADIATOR 8, FUEL WATER SEPARATOR 8 CLEANER AIR CLEANER GREASING SEE OPERATOR'S MANUAL FLUID SPECIFICATIONS/CHANGE INTERVALS 7. RADIATOR SCREEN 8, BRAKE FUNCTION 10. BATTERY 11.
DAILY MAINTENANCE CHART AND CHECKLIST Daily Maintenance: (duplicate this page for routine use} Check proper section of Operator’'s Manual for fluid specifications Maintenance countenance or Wee Check stem » MON TUES WED | THURS FRI » Safety Interlock Operation’ 1 Brake Operation » Engine Oll Level » Cooling System Fluid Level Drain Water/Fuel Separator Air Condition Radiator and Screen for Debris Unusual Engine Noises’ Transmission Ol Level Hydraulic System Oil Level Hydraulic Filter Indicator’ Hydraulic Ho
AIR CLEANER MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. GENERAL MAINTENANCE PRACTICES Inspect air cleaner and hose periodically to maintain maximum engine protection and to ensure maximum service life, 1. Check air cleaner body for dents and other damage which could possibly cause an air leak. Replace a damaged air cleaner body. 2. Be sure dust cup is sealing around air cleaner body. SERVICING CLEANER BOWL (Fig.
AIR CLEANER MAINTENANCE Washing Method IMPORTANT: Do not remove plastic fin assembly because washing removes dust from beneath fins. A. Prepare a solution of filter cleaner and water and soak filter element about 15 minutes. Refer to directions on filter cleaner carton for complete information. B. After soaking filter for 15 minutes, rinse it with clear water. Maximum water pressure must not exceed 40 psi to prevent damage to the fighter element, C.
ENGINE MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch, Fuel Filter / Water Separator Drain water or other contaminants from fuel filter / water separator (Fig. 52} daily. 1. Locate fuel fitter, under hydraulic tank, and place a clean container under it. 2. l Loosen drain plug on boom of filter canister. Tighten plug after draining. Figure 52 1. Fuel Filter / Water Separator 2.
ENGINE MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. ENGINE COOLING SYSTEM (Fig. Removing Debris — Remove debris from screen, oil coolers and radiator daily, clean more frequently in dirty conditions. A. Turn engine off and raise hood. Clean engine area thoroughly of ali debris. B. Pull up on screen to slide it out of mounting tracks. Clean screen thoroughly with water or compassed air. Figure 55 1. Serene C.
ENGINE MAINTENANCE A\ caution Before servicing or making adjustments to the machine, sip engine and remove key from the switch, ADJUSTING THROTTLE (Fig. 59) 1. Position throttle lever forward so it stops against seat base slot. 2. Loosen the throttle cable connector on the lever arm at the injection pump. 3. Hold the injection pump lever arm against the high idle stop and tighten the cable connector. Note: When tightened, the cable connector must be free to swivel, 4.
Figure 61 1. Hydraulic Niter 3. Lubricate new filter gasket and fill the filter with hydraulic fluid, 4. Assure filter mounting area is clean. Screw filter on unit gasket contacts mounting plate, Then tighten filter one—half tum. 5. Start engine and let run for about two minutes to purge air from the system. Stop the engine and check for leaks. A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch.
HYDRAULIC MAINTENANCE A warning Engine must be running so final adjustment of the traction adjustment cam can be performed. To guard against possible personal injury, keep hands, feet, face and other parts of the body away from the muffler, other hot parts of the engine, and other rotating parts. 4. Start engine and rotate cam hex in either direction unit wheel ceases rotation. 8. Tighten lockout securing adjustment. 8. Stop the engine and release the right brake.
HYDRAULIC MAINTENANCE 3. lf the distance required to stop is greater than 18 feet (5.5 meters) an adjustment to the traction linkage A C AUTO ON is required. Proceed to next step. Before servicing or making adjustments to the machine, stop engine and remove key from the switch. To Adjust Traction Linkage 1. Park machine on a level surface, lower cutting units to the floor and shut engine off. 2. Connect brake pedals together with locking pin, push both pedals down and pull parking brake latch ®\ out, 3.
AXLE MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. CHANGING TRANSMISSION FLUID (Fig. 68} Change the transmission fluid after every 800 hours of operation, in normal conditions. 1. Position machine on a level surface, lower the cutting units, stop the engine, engage the parking brakes and remove key from ignition switch, 2. Clean area around suction line on bottom of transmission. Place drain pan under line. Figure 68 1.
AXLE MAINTENANCE Figure 70 1. Tie Rod{s) ELECTRICAL MAINTENANCE FUSES (Fig. 71) BATTERY CARE IMPORTANT: Before welding on the machine, disconnect both cables from the battery, disconnect both wire harness plugs from the electronic control unit and the terminal connector from the alternator to prevent damage to the electrical system. A\ caution Wear safety goggles and rubber gloves when working with electrolyte. Charge the battery in a well ventilated so gases reduced while charging can dissipate.
CUTTING UNIT MAINTENANCE BACKSLAPPING A DANGER REELS MAY STALL WHILE BACKSLAPPING. DO NOT ATTEMPT TO RESTART REELS BY HAND OR TOUCH REELS WHILE BACKSLAPPING. STOP ENGINE AND TURN H.0.C. KNOB ONE POSITION TOWARD "A”, Note: When backslapping, the front units alf operate together, and the rear units aerate together. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brake, and move the Enable/Disable switch to disable position, 2.
PREPARATION FOR SEASONAL STORAGE Traction Unit 1. Thoroughly clean the traction unit, cutting units and the engine. 2. Check the tire pressure. Inflate all traction unit tires 10 1520 psi. 3. Check all fasteners for looseness; tighten as necessary. 4. Grease or oil all grease fittings and pivot points. Wipe up any excess lubricant. 5. Lightly sand and use touch—up paint on painted areas that are scratched, chipped, or rusted. Repair any dents in the metal body. 6.
MAINTENANCE CHART AND CHECKLIST Maintenance Procedure Scheduled Maintenance Interval 250 | 300 | 350 | 400 | a0 | s00 | 50 | eov Check Battery Fluid Level Check Battery Cable Connections Lube All Grease Fittings Change Engine Ol Change Engine Oil Filter Inspect Cooling System Hoses Check Fan and Alternator Belt Tension Drain Moisture Hydraulic Tank Drain Moisture~ Fuel Tank Adjust Reel Bearing Reload Torque Wheel Lug Nuts Change Air Filter Change Electric Fuel Pump Filter Change Fuel/Water Separator Filter
IDENTIFICATION AND ORDERING MODEL AND SERIAL NUMBER The model and serial number is on a plate that is mounted on the left side of footrest. Use model and serial number in all correspondence and when ordering pairs. To order replacement parts from an authorized TOR Distributor, supply the following information: a6 1. Model and serial numbers of the machine. 2. Part number, description and quantity of parts desired. Note: Do not order by reference number if a parts catalog is being used; use the part number.
The Toto Promise A One Year Limited Warranty The Toto Company promises to repair your TOR product if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products The cost of parts, favor and transportation are included. If you feel your TOR Product is defective and wish to Some states do not allow limitations on how long rely on The Toto Promise, the following procedure is an implied warranty lasts, so the above limitation recommended: 1.