Service Manual

Rev. A
Reelmaster 5200-D/5400-DPage 8 - 16Cutting Units
(Model 03506, S/N 80001 - 209999999)
(Model 03509, S/N 80001 - 209999999)
DANGER
Be careful when lapping the reel because contact
with the reel or other moving parts can result in
personal injury.
8. Apply lapping compound with long handled brush
supplied with machine (Fig. 24).
9. To make an adjustment to the cutting units while
backlapping, turn reels OFF by moving Lower Mow/
Raise lever REARWARD, Move Enable/Disable switch
to DISABLE and turn engine OFF (Fig. 23).
10.After adjustments have been completed, repeat
steps 3 thru 8.
11.Repeat procedure for remaining cutting units.
12.When backlap operation is completed, return back-
lap switch to OFF (Fig. 22).
13.Set reel speed controls to desired mowing setting
(Fig. 21).
14.Wash all lapping compound off cutting units.
NOTE: For additional instructions and procedures on
backlapping, see the Toro Sharpening Reel & Rotary
Mowers Book, Part No. 80300SL.
NOTE: For a better cutting edge, run a file across the
front face of the bedknife when the lapping operation is
completed. This will remove any burrs or rough edges
that may have built up on the cutting edge (Fig 25).
Figure 24
Relief Angle
Front Angle
Top Face
Front
Face
Figure 25