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Service Manual

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Cutting Units
Model 03527 & 03528
Rev. A
Model 03527, S/N 210000001 & Up
Model 03528, S/N 210000001 & Up
Reelmaster 5200-D/5400-D Page 8.1 - 1 Cutting Units
(Model 03527, S/N 210000001 & Up)
(Model 03528, S/N 210000001 & Up)
Chapter 8.1
Cutting Units
Table of Contents
Note: For cutting unit Models 03506 & 03509, see Chapter 8 “Cutting Units” in this manual.
SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 5. . . . . . . . . . . . . . . . . . . . . . . . .
INITIAL SET-UP AND ADJUSTMENTS 7. . . . . . . . . .
Bedknife to Reel Adjustment 8. . . . . . . . . . . . . . . . . .
Setting Cutting Unit Attitude 9. . . . . . . . . . . . . . . . . . .
Leveling Front Roller 11. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Height of Cut 12. . . . . . . . . . . . . . . . . . . . . .
Adjust Turf Compensation Spring 12. . . . . . . . . . . . .
Front Grass Shield Adjustment 13. . . . . . . . . . . . . . .
Rear Shield Adjustment 13. . . . . . . . . . . . . . . . . . . . . .
Cut-Off Bar Adjustment 13. . . . . . . . . . . . . . . . . . . . . .
Adjust Lock−Up Roller 14. . . . . . . . . . . . . . . . . . . . . . .
Adjust Lift Arm Down Pressure 14. . . . . . . . . . . . . . .
DAILY ADJUSTMENTS 15. . . . . . . . . . . . . . . . . . . . . . .
Lubrication 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS 16. . . . . . . . . . . . . . . . . . . . .
Cutting Unit Removal and Installation 16. . . . . . . . . .
Backlapping 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bedknife Replacement and Grinding 19. . . . . . . . . .
Preparing Reel for Grinding 20. . . . . . . . . . . . . . . . . .
Reel and Reel Bearings 21. . . . . . . . . . . . . . . . . . . . .
Bearing Adjustment 21. . . . . . . . . . . . . . . . . . . . . . . .
Reel Removal 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller Bearing and Seal Replacement 23. . . . . . . . .
Removal 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit Lift Arm Spring Replacement 24. . . .