Service Manual

Rev. D
Page 10 − 6
Electrical Connectors Drawing
Reelmaster 5200-D/5400-D
Lift Arm Sensor
Located on left
hand front lift
arm
Cavity Wire
A Black/White
B Black
Warning light
cluster
Located under
the control
console
Cavity Wire
1 Green/Blue
2 Green/Black
3 Yellow
4 Black
5 Orange/Red
6 Green/White
Optional Light
Relay
Located under
the control
console
Cavity Wire
1 Red
2 Orange
3 Open
4 Red
5 Black
Fuel Gauge
Located under
the control
console
Cavity Wire
1 Orange
2 Black
3 Blue/Green
123
Joystick Lower
Located under
the control
console
Cavity Wire
1 Black
2 Pink
3 Open
123
Joystick Raise
Located under
the control
console.
Cavity Wire
1 Black
2 Violet
3 Open
Starter
Located on ”S”
terminal of the
starter
Wire Color
Orange
Parking Brake
Switch
Located in
steering tower
Cavity Wire
A Brown
B Black
Located under the control console
Plugged into the ACE control module
A1 Yellow
A2 Black/Red
A3 Violet/Red
B1 Brown/White
B2 Green
B3
Brown
C1 Orange/Blue
C2 Green/White
C3 Tan
D1
Yellow/Black
D2 Violet
D3 Open
E1 Yellow/White
E2 Black/White
E3 Brown
Cavity Wire
F1 Orange/Red
F2 White
F3 Blue
G1 Red/Blue
G2 Orange
G3 Pink
H1 Pink/White
H2 Open
H3 Open
J1 Pink/Black
J2 Gray
J3 Red/White
K1 Red/Black
K2 Black
K3 Black/White
Cavity Wire
30 Pin Connector
A3 B3 C3 D3 E3 F3 G3 H3 J3 K3
A2 B2 C2 D2 E2 F2 G2 H2 J2 K2
A1 B1 C1 D1 E1 F1 G1 H1 J1 K1
18 Pin Connector
A3 B3 C3 D3 E3 F3
A2 B2 C2 D2 E2 F2
A1 B1 C1 D1 E1 F1
Located under the control console
Plugged into the ACE control module
A1 Blue/White
A2 Black
A3 Open
B1 Green/Black
B2 Open
B3 Violet/Red
C1 Red/White
C2 Open
C3 Open
D1
D2 Brown/Red
D3 Black
E1
E2 Open
E3 Green/Pink
F1 Pink/Blue
F2 Yellow/Blue
F3 Orange/Blue
Cavity Wire
Diagnostic Light
Located in the
control console
Wire Color
Brown/red
Yellow
Loop−Back
connector
Located in the
control console
Wire Color
Gray
Communications
Port
Located in the
control console
Cavity Wire
A Yellow
B Green/Pink
C Black
D Open
E Orange/Blue
F Open
Leak Detector
Located in the
control console
Cavity Wire
A Orange
B Black
C Red/White
D Black/White
Temp Gauge
Located in the
control console
Cavity Wire
1 Orange
2 Black
3 Blue/White
Located in the
control console
or steering tower
Ignition Switch
Cavity Wire
1 Open
2 Open
3 Orange
4 Red/Blue
5 Violet/Red
1
23
45
Fuse Holder A
1
5
2
6
3
7
4
10 AMP
20 AMP
10 AMP
10 AMP
Located in the
control console
Cavity Wire
1
Red/Blue
2
Blue/White
Green/Black
3
4
5 Red
6
Pink/Black
7 Red
8
Black
5
1
6
2
7
3
8
4 AMP
7.5 AMP
Fuse Holder B
Located in the
control console
Cavity Wire
1 Yellow
2
Yellow
3
Orange
4
5
6
Red
7
Red
8 Open
Orange
48
Open
Open
(Bottom View) (Bottom View)
Red
Red
Red
Ground
Located on the
LH side of the
engine
Wire Color
Black
Glow Plugs
Located on the
RH rear of the
engine
Wire Color
Orange
Alternator
Located on the
RH front side of
the engine
Wire Color
Red
Water Temp
Switch
Wire Color
Green/White
Located on the
RH side of
the engine
Green/White
(Serial Number Below 210000400)