Service Manual

Reelmaster 5500-DHydraulic System (Rev. C) Page 4 - 78
Hydraulic Control Manifolds
1. Straight hydraulic fitting
2. O-ring
3. O-ring
4. Hydraulic tube
5. Straight hydraulic fitting
6. O-ring
7. O-ring
8. Control manifold
9. Flat washer
10. Safety switch
11. Test port fitting
12. O-ring
13. Test port cap
14. Switch bracket
15. Lock washer
16. Cap screw
17. Hydraulic tube
18. Hydraulic Hose
19. 90
o
hydraulic fitting
20. O-ring
21. O-ring
22. 90
o
hydraulic fitting
23. O-ring
24. O-ring
25. Hydraulic hose
26. Lock washer
27. Cap screw
28. Cable tie
29. Flat washer
30. Hydraulic hose
31. Hydraulic hose
32. Hydraulic hose
Figure 89
(Reel Manifold)
1
2
3
4
6
7
9
10
31
21
24
11
12
13
22
27
5
8
20
5
13
11
12
14
15
16
17
18
19
19
32
23
25
26
29
28
28
19
20
21
30
Reel Manifold Removal
Note: The ports on the manifold are marked for easy
identification of components. Example: R1 is the reel cir-
cuit relief valve and P1 is a gear pump connection port.
(See Hydraulic Schematics to identify the function of the
hydraulic lines and cartridge valves at each port).
Note: Read the General Precautions for Removing
and Installing Hydraulic System Components at the be-
ginning of the Service and Repairs section of this chap-
ter.
1. Disconnect all electrical connectors from solenoid
valves and switches.
2. Disconnect all hydraulic tubes and hoses.
3. Remove hydraulic manifold from the frame (Fig. 89).
Reel Manifold Installation
1. Install manifold to the frame.
2. Connect all hydraulic tubes and hoses.
3. Connect electrical connectors to all solenoid valves
and switches (see Hydraulic Valve Solenoids in Chapter
5 - Electrical System).