Service Manual
Hydraulic
System
Reelmaster 5500-D Hydraulic System (Rev. C)Page 4 - 79
1. Hydraulic hose
2. Hydraulic hose
3. Hydraulic hose
4. Clamp
5. Lift manifold
6. Hydraulic tee fitting
7. O-ring
8. O-ring
9. 90
o
hydraulic barb fitting
10. O-ring
11. Test port cap
12. Test port fitting
13. O-ring
14. Hydraulic tube
15. Straight hydraulic fitting
16. O-ring
17. O-ring
18. 90
o
hydraulic fitting
19. O-ring
20. O-ring
21. Hydraulic tube
22. Hydraulic hose
23. Hydraulic hose
24. Lock washer
25. Cap screw
26. Flow control valve
27. 90
o
hydraulic fitting
28. Hydraulic hose
29. Straight hydraulic fitting
30. O-ring
31. O-ring
32. Cable tie
33. 90
o
hydraulic fitting
34. O-ring
35. Straight hydraulic fitting
36. O-ring
37. O-ring
38. Hydraulic tube
39. Hydraulic tube
40. Hydraulic hose
41. Hydraulic hose
Figure 90
(Lift Manifold)
1
2
3
4
6
7
9
10
31
21
24
11
12
13
22
27
5
8
20
33
36
35
34
14
15
16
17
18
19
18
32
23
25
26
29
37
28
19
20
40
30
4
7
26
31
29
30
31
15
17
16
15
16
17
38
15
16
17
39
41
18
19
20
9
10
23
19
18
20
Lift Manifold Removal
Note: The ports on the manifold are marked for easy
identification of components. Example: R1 is the reel cir-
cuit relief valve and P1 is a gear pump connection port.
(See Hydraulic Schematics to identify the function of the
hydraulic lines and cartridge valves at each port).
Note: Read the General Precautions for Removing
and Installing Hydraulic System Components at the be-
ginning of the Service and Repairs section of this chap-
ter.
1. Disconnect all electrical connectors from solenoid
valves.
2. Disconnect all hydraulic tubes and hoses.
3. Remove hydraulic manifold from the frame (Fig. 90).
Lift Manifold Installation
1. Install manifold to the frame.
2. Connect all hydraulic tubes and hoses.
3. Connect electrical connectors to all solenoid valves
(see Hydraulic Valve Solenoids in Chapter 5 - Electrical
System).