Form No. 3425-165 Rev A 2 Post ROPS Extension Kit Groundsmaster® 4300 and Reelmaster® 5010 Series Traction Unit Model No. 03611—Serial No. 400000000 and Up Installation Instructions Important: When installing this kit with the Safety and Security Cage Kit, use both installation instructions together. Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
Installation 1 Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key. 2. Tip up the seat, open the hood, and remove the hood saddle (Figure 1). g211620 Figure 1 1. Hood saddle 3. If there are lights on the roll bar posts, remove the lights and mounting hardware from the roll bar posts (Figure 2).
g263121 Figure 2 1. Rear roof mount 11. Large hole plug 21. Thumbscrew knob 31. Serial plate 2. Left upper bracket 12. Small hole plug 22. Retainer nut 32. Pop rivet 3. Left brace 13. Flange nut (5/16 inch) 23. Sunshade 33. Grab handle 4. Front mount 14. Hex-head flange bolt (3/8 x 24. Hex-flange bolt (5/16 x 1 1 inch) inch) 34. Medium hole plug 5. Right upper bracket 15. Flange nut (3/8 inch) 25. Sealing washer 35. Upper channel mount 6. Right brace 16. Rivet 26.
2 Assembling the Kit Parts needed for this procedure: 1 Rear roof mount 1 Left upper bracket 1 Left brace 1 Front mount 1 Right upper bracket 1 Right brace 1 Front roof mount 1 Lower bracket mount 1 Control panel 54 Hex-head flange bolt (5/16 x 3/4 inch) 2 Panel plug 2 Plastic plug 58 Flange nut (5/16 inch) 6 Hex-head flange bolt (3/8 x 1 inch) 7 Flange nut (3/8 inch) 26 Rivet 4 Clip 4 Hole plug 2 Speed nut 1 Fuse cover plate 2 Thumbscrew knob 2 Retainer nut 1 Su
Procedure Note: Refer to Figure 2 as you perform the following steps. Important: When you initially install components, tighten the fasteners, then loosen them a half turn; you will tighten them in step 11. 1. Install the front mount onto the floor panel with hex-head flange bolts (3/8 x 1 inch) and flange nuts (3/8 inch) from the kit (Box A of Figure 3).
2. Install the rear roof mount onto the upper part of the roll bar with upper channel mounts, hex-head flange bolts (5/16 x 3/4 inch), and flange nuts (5/16 inch) (Box B of Figure 3). Note: Ensure that the mount is centered on the roll bar. 3. Install the left and right braces onto the left and right sides of the front mount, respectively, with hex-head flange bolts (5/16 x 3/4 inch) and flange nuts (5/16 inch) (Box C of Figure 3). 4.
8. Install the rectangle and circular hole plugs in the control panel (Box A of Figure 5). g263110 Figure 5 9. Install the front roof mount onto the left and right braces with hex-head flange bolts (5/16 x 3/4 inch) and flange nuts (5/16 inch) (Box B of Figure 5. 10.
12. Install the fuse cover plate with speed nuts, retainer nuts, and thumbscrew knobs (Figure 6). g263104 Figure 6 13. Install the lower bracket mount to the left and right braces with hex-head flange bolts (5/16 x 1 inch) and flange nuts (5/16 inch) (Box A of Figure 7). g263107 Figure 7 14. Install the grab handle with hex-head flange bolts (5/16 x 3/4 inch) and flange nuts (5/16 inch) (Box B of Figure 7).
15. Install the upper left and lower left post covers onto the left brace with screws (1/4 x 5/8 inch) (Figure 8). g263105 Figure 8 16. Install the upper right and lower right post covers onto the right brace with screws (1/4 x 5/8 inch); use Figure 8 for reference.
17. Install the sunshade onto the front and rear roof mounts with left and right roof mounts, hex-head flange bolts (1/4 x 1 inch), sealing washers, and clips (Box A and B of Figure 9). g263108 Figure 9 18. Install the medium hole plugs into the unused holes in the left and right braces (Box C of Figure 9). 3 Installing the Wire Harness Parts needed for this procedure: 1 Wire harness g219339 Installing the Wire Harness on All Machines 1.
Installing the Wire Harness on a Machine with a Yanmar Engine g219338 Figure 13 Yanmar engine 1. Ground cable installed to engine ground g219341 Figure 11 Yanmar engine g263152 Figure 14 Yanmar engine; Neutral sensor under the seat g219340 Figure 12 Yanmar engine 1.
Installing the Wire Harness on a Machine with a Kubota 1505 Engine g219343 Figure 15 Kubota 1505 engine g219342 Figure 16 Kubota 1505 engine 1. Positive cable installed to positive post on starter 1.
Installing the Wire Harness on a Machine with a Kubota D1105 Engine (Hybrid Models) g219345 Figure 20 Kubota D1105 engine (hybrid models) 1. Ground cable installed to engine ground g219346 Figure 18 Kubota D1105 engine (hybrid models) g263152 Figure 21 Kubota D1105 engine; Neutral sensor under the seat g219344 Figure 19 Kubota D1105 engine (hybrid models) 1.
4 2. Use the carriage bolts (3/8 x 1-1/4 inch) and locknuts (3/8 inch) to install the left hose guide (Figure 22). 3. Use the carriage bolts (3/8 x 1-1/4 inch) and locknuts (3/8 inch) to install the right hose guide (not shown). 4. Secure the hoses with the 6 cable ties.
6 Completing the Installation No Parts Required Procedure Connect the battery; refer to the traction unit Operator’s Manual. g259463 Figure 23 1. Bolt (3/8 x 1-1/4 inch) 3. Bumper 2. Locknut (3/8 inch) 3. Use the 4 long bolts (1/2 x 5-1/4 inch) and 4 locknuts (1/2 inch) to install the weights to the bumper (Figure 24). g259464 Figure 24 1. Locknut (1/2 inch) 3. Bolt (1/2 x 5-1/4 inch) 2.
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