Form No. 3425-327 Rev A Safety and Security Cage Kit Groundsmaster® 4300 or Reelmaster® 5010 Series Traction Unit with 2 Post ROPS Extension Model No. 03616 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. This kit fits 2-Post ROPS Extension Kit Model 03611 only. Loose Parts Use the chart below to verify that all parts have been shipped.
Description Use Qty. Support mount Ball stud Gas spring Button-head screw (5/16 x 3/4 inch) Flange nut (5/16 inch) Dual-tab mount Side tab mount Top tab mount Rivet Lower windshield assembly Upper windshield assembly Shoulder bolt (5/16 x 1-1/2 inches) Backup washer Rubber bushing (0.31 inch long) Rubber bushing (0.56 inch long) Flange nut (5/16 inch) 1 4 2 4 12 1 2 1 6 1 1 13 13 13 13 13 No parts required – Install the gas springs. Install the windshield. Complete the installation.
Assembling the Cage 3. Refer to Figure 8 as you perform the following steps. Use button-head screws (5/16 x 3/4 inch) and flange nuts (5/16 inch) to install the lower rear panel (Figure 2). Note: Ensure that all parts are assembled loose. Complete the assembly of the kit; then, tighten all the fasteners. 1. Use button-head screws (5/16 x 3/4 inch) and flange nuts (5/16 inch) to install the left side panel and the right side panel (Figure 1).
6. Use 2 carriage screws (1/4 x 3/4 inch) and 2 flange nuts (1/4 inch) on each side to secure the bottom of the lower left panel and the lower right panels (Figure 3). 8. Install 2 spacers on each door-mount assembly (1 on the upper hinge pin and 1 on the lower hinge pin); refer to Figure 5. Note: If the door pin latch is out of alignment, it may be necessary to add or remove washers until the door is aligned. g264435 Figure 3 1. Lower right panel 3. Carriage screws (1/4 x 3/4 inch) 2.
9. Install each door by sliding the hinges onto the hinge pins (Figure 6). 10. Use button-head screws (5/16 x 3/4 inch) and flange nuts (5/16 inch) to install the grab handle on the left side panel (Figure 7). g259249 Figure 7 1.
g264708 Figure 8 1. Right side panel 9. Lower left panel 17. Button-head screw (5/16 x 25. Ball stud 3/4 inch) 2. Left side panel 10. Lower right panel 18. Flange nut (5/16 inch) 26. Gas spring 3. Lower support 11. Left door-mount assembly 19. Cam 27. Mount bracket 4. Upper support 12. Right door-mount assembly 20. Latch pin 5. Left rear panel 13. Spacer 21. Thrust washer 6. Right rear panel 14. Left door assembly 22. Pin guard 7. Lower rear panel 15. Right door assembly 23.
Assembling the Latch Pins 1. Ensure that you adjusted the control console to the furthest inward position. 2. Align the latch-pin cam with the opening at the striker plate in the position shown in Figure 9. Adjusting the Latch Pins 1. Center the latch pin in the latch-pin mount bracket on the rail (Figure 10). g205562 Figure 10 2. Close the door completely and view where the latch pin comes into contact with the door latch.
3. Adjusting the Doors Close the door completely and measure the height of the bubble seal to the sealing surface of the cab rail, and ensure that the measurement is 1.9 to 2.2 cm (3/4 to 7/8 inch) as shown in Figure 11. 1. Loosen the door-latch pin just enough to allow it to slide up and down. 2. Position 1 end of a ratchet strap on the top frame rail and the other end on the door handle (Figure 12).
Installing the Windshield Installing the Gas Springs 1. Install each side of the support mount with 2 button-head screws (5/16 x 3/4 inch) and 2 flange nuts (5/16 inch); refer to Figure 13. Note: Refer to Figure 15 and Figure 16 as you perform the following steps. 1. Install the dual-tab mount between the upper and lower windshield frame on the ROPS. g264433 Figure 13 1. Button-head screw (5/16 x 3/4 inch) 2. Nut (5/16 inch) 3. Support mount (right side) 2.
g205561 Figure 16 1. Upper windshield 5. Flange nut (3/8-18) 9. Backup washer 2. Dual-tab mount 6. Rubber bushing (0.56 inch long) 3. Top tab mount 7. Lower windshield 4. Side tab mounts 8. Rubber bushing (0.31 inch long) 10. Shoulder bolt (5/16 x 1-1/4 inches) Completing the Installation g264274 Figure 17 1. Bolt 2. Washer 4. Windshield 5. Thick rubber bushing 3. Thin rubber bushing 6. Nut 10 1. Ensure that all fasteners are tightened. 2.
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