Form No. 3397-860 Rev B 22-inch 8-Blade or 11-Blade DPA Cutting Unit with 5in Reel Reelmaster® 5010 Series Traction Unit Model No. 03621—Serial No. 315000001 and Up Model No. 03623—Serial No. 315000001 and Up Register at www.Toro.com.
WARNING Model No. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Serial No. This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This product complies with all relevant European directives.
Safety • Remove all debris or other objects that might be picked This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. • If the cutting blades strike a solid object or the unit up and thrown by the reel blades of the cutting unit. Keep all bystanders away from the working area. vibrates abnormally, stop and shut the engine off. Check the cutting unit for damaged parts. Repair any damage before starting and operating the cutting unit.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 Use Qty. Cutting unit 1 Inspect the cutting unit. No parts required – Use the kickstand when tipping the cutting unit. No parts required – Adjust the rear shield. Straight grease fitting O-ring Screws 1 1 2 Install the loose parts. Media and Additional Parts Description Parts Catalog Operator's Manual Qty. Use 1 1 Review these materials and save them for future reference.
4 Installing the Loose Parts Parts needed for this procedure: 1 Straight grease fitting 1 O-ring 2 Screws Figure 3 Procedure 1. Cutting-unit kickstand Install the grease fitting on the reel-motor side of the cutting unit. Use Figure 5 to determine the position of the reel motors. 3 Adjusting the Rear Shield No Parts Required Procedure Figure 5 Under most conditions, best dispersion is attained when the rear shield is closed (front discharge).
Figure 7 1. O-ring 5. Install the reel motor. 6. Grease the side plate until excess grease comes out the grease vent (Figure 6).
Product Overview Specifications Model Number Net Weight 03621 51 kg (112 lb) 03623 52 kg (116 lb) Attachments/Accessories A selection of Toro-approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts.
Note: If there is excessive reel drag, either backlap or grind the cutting unit to achieve the sharp edges needed for precision cutting. bedknife on the right side of the cutting unit. Putting an identifying mark on this blade will make subsequent adjustments easier. Insert the 0.05 mm (0.002 inch) shim between the marked reel blade and the bedknife at the point where the blade crosses the bedknife. Adjusting the Rear Roller 4. Turn the right bedbar adjuster clockwise until you feel light pressure (i.e.
Rear Spacers Height-of-Cut Chart Terms The number of rear spacers determines the aggressiveness of cut for the cutting unit. For a given height of cut, adding spacers below the side-plate mounting flange increases the aggressiveness of the cutting unit. All cutting units on a given machine must be set to the same aggressiveness of cut (number of rear spacers, Toro Part No. 119-0626); otherwise, the after-cut appearance could be negatively affected (Figure 13).
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inches) Less Normal More 0 0 1 3+ 3+ 3 Y Y - 0.95 cm (0.375 inches ) Less Normal More 0 1 2 4 3 3 Y Y - 1.27 cm (0.500 inches) Less Normal More 0 1 2 4 3+ 3 Y Y Y 1.56 cm (0.625 inches) Less Normal More 1 2 3 4 3 3 Y Y - 1.91 cm (0.750 inches) Less Normal More 2 3 4 3+ 3 3 Y Y - 2.22 cm (0.
Adjusting the Height of Cut Note: For heights of cut greater than 2.54 cm (1 inch) install the High Height-of-Cut Kit. 1. Loosen the locknuts securing the height-of-cut brackets to the cutting-unit side plates (Figure 15). Figure 17 Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height of cut is identical at both ends of the bedknife. Figure 15 1. Adjusting screw 3. Height-of-cut bracket 5.
Use the following chart to determine which bedknife is best suited for the desired height of cut. Bedknife/Height of Cut Chart Bedknife Part No. Bedknife Lip Height Height of Cut Low HOC (Optional) 110-4084 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.500 inch) EdgeMax® Low HOC (Model 03623) 127-7132 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.500 inch) Extended Low HOC (Optional) 120-1640 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.
Checking and Adjusting the Cutting Unit Note: Over time, you will need to grind the chamfer (Figure 21), as it is only designed to last 40% of the bedknife life. The dual knob bedknife-to-reel adjustment system incorporated in this cutting unit simplifies the adjustment procedure needed to deliver optimum mowing performance.
Maintenance Lubricating the Machine Regularly lubricate the 6 grease fittings of each cutting unit (Figure 22) with No. 2 lithium grease. There are 2 lubrication points on the front roller, 2 on the rear roller, and 2 for the reel bearing. Note: Lubricating the cutting units immediately after washing helps purge water out of the bearings and increases bearing life. 1. Wipe each grease fitting with a clean rag. 2. Apply grease until clean grease comes out of the roller seals and the bearing relief valve.
Servicing the Bedknife The bedknife service limits are listed in the following chart. Important: Operating the cutting unit with the bedknife below the service limit may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part No. Bedknife Lip Height* Service Limit* Low HOC (Optional) 110-4084 5.6 mm (0.220 inch) 4.8 mm (0.190 inch) 10/5 Degrees EdgeMax® Low HOC (Model 03623) 127-7132 5.6 mm (0.220 inch) 4.
Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 29). Figure 27 2. Angle indicator 1. Bedknife (vertical) 2. Press the Alt Zero button on the angle indicator. 3. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet is mated with the edge of the bedknife (Figure 28).
Assembling the Bedbar Thread the bedbar-adjuster screw into the adjuster shaft. 1. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster. 7. Loosely install the hardened washer, spring, and spring tension nut onto the adjuster screw. 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. 8. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster.
11 G016355 10 7 9 8 4 6 5 2 3 1 Figure 33 2. Wave washer 4. Apply anti-seize compound here. 5. Flat washer 7. Apply anti-seize compound 10. Compression spring here. 8. Bedbar-adjuster screw 11. Spring-tension nut 3. Flange bushing 6. Locknut 9. Hardened washer 1.
Servicing the Roller inner seals, and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the Roller Rebuild Kit. Refer to your Parts Catalog or contact your distributor for assistance. A Roller Rebuild Kit, Part No. 114-5430 and a Roller Rebuild Tool Kit, Part No. 115-0803 (Figure 34) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts, Figure 34 1.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
