Form No. 3392-633 Rev A 8 and 11-Blade DPA Cutting Unit with 5in Reel Reelmaster® 5010-H/5210/5410 Series Traction Unit Model No. 03634—Serial No. 315000001 and Up Model No. 03635—Serial No. 315000001 and Up Register at www.Toro.com.
WARNING Model No. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This product complies with all relevant European directives.
Safety shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses, safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations. This machine has been designed in accordance with EN ISO 5395:2013.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 Use Qty. Cutting unit 1 Inspect the cutting unit. No parts required – Use the kickstand when tipping the cutting unit. No parts required – Adjust the rear shield. Straight grease fitting O-ring 1 1 Install the loose parts. Media and Additional Parts Description Parts Catalog Operator's Manual Use Qty.
3 4 Adjusting the Rear Shield Installing the Loose Parts No Parts Required Parts needed for this procedure: Procedure 1 Straight grease fitting 1 O-ring Under most conditions, best dispersion is attained when the rear shield is closed (front discharge). When conditions are heavy or wet, rear shield may be opened. Procedure To open the rear shield (Figure 4), loosen the cap screw securing the shield to the left side plate, rotate the shield to the open position and tighten the cap screw.
Figure 7 1. O-ring 5. Install the reel motor, and grease the side plate until excess grease pours out of the grease vent (Figure 6).
Product Overview Specifications Model Number Net Weight 03634 41 kg (90 lb) 03635 42 kg (93 lb) Cutting Unit Accessories and Kits (see parts catalog for part numbers) maintains a consistent height of cut and prevents clumping. This leads to a better after-cut appearance. Roller Rebuild Kit: Includes all the bearings, bearing nuts, inner seals, and outer seals required to rebuild a roller.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Making Adjustments Adjusting the Bedknife to the Reel Use this procedure to set the bedknife to the reel and to check the condition of the reel and bedknife and their interaction. After completing this procedure, always test the cutting unit performance under your field conditions. You may need to make further adjustments to obtain optimal cutting performance. Figure 9 1. Cutting unit kickstand 4.
6. Secure the roller bracket and spacers to the underside of the side plate mounting flanges with the nuts previously removed. 11. From this position (i.e. 1 click in and shim not passing through) turn the bedbar adjusters clockwise 2 clicks each. 7. Verify that bedknife-to-reel contact is correct. Tip the mower to expose the front and rear rollers and the bedknife. Note: Each click turned moves the bedknife 0.018 mm (0.0007 inches). Do not over tighten the adjusting screws.
Rear Spacers Height-of-Cut Chart Terms The number of rear spacers determines the aggressiveness of cut for the cutting unit. For a given height of cut, adding spacers, below the side plate mounting flange, increases the aggressiveness of the cutting unit. All cutting units on a given machine must be set to the same aggressiveness of cut (Number of rear spacers, part no. 106-3925), otherwise the after-cut appearance could be negatively affected (Figure 13).
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inches) Less Normal More 0 0 1 3+ 3+ 3 Y Y - 0.95 cm (0.375 inches ) Less Normal More 0 1 2 4 3 3 Y Y - 1.27 cm (0.500 inches) Less Normal More 0 1 2 4 3+ 3 Y Y Y 1.56 cm (0.625 inches) Less Normal More 1 2 3 4 3 3 Y Y - 1.91 cm (0.750 inches) Less Normal More 2 3 4 3+ 3 3 Y Y - 2.22 cm (0.
Adjusting the Height-of-Cut Note: For heights of cut greater than 2.54 cm (1.000 inch) the High Height-of-Cut Kit must be installed. 1. Loosen locknuts securing height-of-cut brackets to cutting unit side plates (Figure 15). Figure 17 Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height-of-cut is identical at both ends of the bedknife. Figure 15 1. Adjusting screw 3. Height-of-cut bracket 6.
The precise adjustment possible with the dual knob/bedbar design gives the necessary control to provide a continual self-sharpening action-thus maintaining sharp cutting edges, ensuring good quality-of-cut, and greatly reducing the need for routine back lapping. Figure 18 Prior to mowing each day, or as required, each cutting unit must be checked to verify proper bedknife-to-reel contact. This must be performed even though quality of cut is acceptable. 1.
Figure 20 1. Lead-in chamfer on right end of bedknife Do not make lead-in chamfer too large as it may cause turf tufting.
Servicing the Bedknife The bedknife service limits are listed in the following charts. Important: Operating the cutting unit with the bedknife below the service limit may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part No. Bedknife Lip Height * Service Limit * EdgeMax® Low HOC (model 03635) 127–7132 5.6 mm (0.220 inch) 6.4-12.7 mm (0.250-0.500 inch) 10/5 Degrees Low HOC (Optional) 110-4084 5.6 mm (0.
Maintenance Servicing the Bedbar Lubrication Removing the Bedbar 1. Turn bedbar adjuster screws counterclockwise to back the bedknife away from reel (Figure 24). Each cutting unit has 5 grease fittings (Figure 23) that must be lubricated regularly with No. 2 general-purpose lithium-base grease. There are 2 lubrication points on the front roller, rear roller, and 1 at the reel motor spline.
Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. Note: Position a nylon washer on each side of the side plate boss. Place a steel washer outside each of the nylon washers (Figure 26). 3. Torque the bedbar bolts to 37-45 N-m (27–33 ft-lbs).
Servicing the Roller and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your Part’s Catalog or contact your Authorized Distributor for assistance. The roller Rebuild Kit and the Roller Rebuild Tool Kit (Figure 28) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts, inner seals Figure 28 1. Roller Rebuild Kit (Part No.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
