Operator's Manual

ManualsBrandsToro ManualsAttachments8-Blade EdgeSeries Radial Reel DPA Cutting Unit with 7in Reel, Reelmaster 5010 Series Traction Unit

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4.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherightsideofthecuttingunit.

Note:Putanidentifyingmarkonthisbladetomake

subsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetweenthe

markedreelbladeandthebedknifeatthepointwhere

thebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjuster2clicksandremovetheshim.

Note:Adjusting1sideofthecuttingunitaffectsthe

otherside,the2clickswillprovideclearanceforwhen

theothersideisadjusted.

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

7.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontheleftsideofthecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

9.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

10.Repeatsteps8and9untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

11.Fromthisposition(i.e.,1clickinandshimnotpassing

through)turnthebedbaradjustersclockwise1click

each.

Note:Eachclickturnedmovesthebedknife0.022

mm(0.0009inch).Donotovertightentheadjusting

screws.

12.Testthecuttingperformancebyinsertingalongstrip

ofTorocuttingperformancepaperbetweenreeland

bedknife,perpendiculartothebedknife(Figure10).

Note:Slowlyrotatethereelforward;itshouldcut

thepaper.

Figure10

Note:Ifexcessivereeldragoccurseitherbacklap

orgrindthecuttingunittoachievethesharpedges

neededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothedesired

height-of-cutrangebypositioningtherequiredamount

ofspacersbelowtheside-platemountingange(Figure

11)pertheHOCChart.

Figure11

1.Spacer3.Side-platemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

3.Removethe2nutssecuringeachrollerbracketandthe

spacertoeachside-platemountingange.

4.Lowertherollerandthescrewsfromtheside-plate

mountingangesandspacers.

5.Placethespacersontothescrewsontherollerbrackets.

6.Re-securetherollerbracketandthespacersto

undersideoftheside-platemountingangeswiththe

nutspreviouslyremoved.

7.Verifythatthebedknife-to-reelcontactiscorrect.Tip

themowertoexposethefrontandrearrollersandthe

bedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponents,andsoparallelingisnot

required.Alimitedamountofadjustmentispossibleby

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