Form No. 3402-668 Rev B 8-Blade Radial Reel, 8-Blade Forward Swept Reel, or 11-Blade Forward Swept Reel DPA Cutting Unit with 7in Reel Reelmaster® 5010-H Series Traction Unit Model No. 03638—Serial No. 316000001 and Up Model No. 03639—Serial No. 316000001 and Up Model No. 03641—Serial No. 316000001 and Up Register at www.Toro.com.
This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Figure 2 1. Safety-alert symbol This product complies with all relevant European directives.
Safety is advisable and required by some local ordinances and insurance regulations. • Tie back long hair. Do not wear jewelry. This machine has been designed in accordance with EN ISO 5395:2013. • Remove all debris or other objects that might be picked up and thrown by the reel blades of the cutting unit. Keep all bystanders away from the working area. Improper use or maintenance of this equipment can result in injury or death.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 Use Qty. Cutting unit 1 Inspect the cutting unit. No parts required – Use the kickstand when tipping the cutting unit. No parts required – Adjust the rear shield. Straight grease fitting O-ring 1 1 Install the loose parts. Media and Additional Parts Description Parts Catalog Operator's Manual Use Qty. 1 1 Review the material and save it in an appropriate place.
3 Adjusting the Rear Shield No Parts Required Figure 5 Procedure Under most conditions, best dispersion is attained when the rear shield is closed (front discharge). When conditions are heavy or wet, the rear shield may be opened. 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Weight 4.
Product Overview Specifications Cutting Unit Weight 03638 54 kg (118 lb) 03639 54 kg (118 lb) 03641 55 kg (121 lb) Attachments/Accessories A selection of Toro-approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.
4. Rotate the reel so that a blade crosses the bedknife approximately 25 mm (1 inch) in from the end of the bedknife on the right side of the cutting unit. Note: Put an identifying mark on this blade to make subsequent adjustments easier. 5. Insert the 0.05 mm (0.002 inch) shim between the marked reel blade and the bedknife at the point where the blade crosses the bedknife. 6. Turn the right bedbar adjuster clockwise until you feel light pressure (i.e.
setting the cutting unit on a surface plate and loosening the side-plate mounting cap screws (Figure 12). In general, less to normal aggressive settings are more appropriate for warm-season grasses (Bermuda, paspalum, zoysia) while cool-season grasses (bent, bluegrass, rye) may require normal to more aggressive setups. More aggressive setups cut more grass off by allowing the spinning reel to pull more grass up into the bedknife. Figure 13 Figure 12 1. Rear spacers 1. Side-plate mounting cap screws 3.
Height-of-Cut Chart These are the recommended height-of-cut settings when a groomer kit is installed on the cutting unit. HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inch) Less Normal More 0 0 1 5 5 5 Y Y - 0.95 cm (0.375 inch) Less Normal More 0 1 2 5 5 5 Y Y - 1.27 cm (0.500 inch) Less Normal More 0 1 2 5 5 5 Y Y Y 1.56 cm (0.625 inch) Less Normal More 1 2 3 5 5 5 Y Y - 1.91 cm (0.
Adjusting the Height of Cut (HOC) Note: For heights of cut greater than 2.54 cm (1.00 inch) the High Height-of-Cut Kit must be installed. 1. Loosen the locknuts securing the height-of-cut arms to the cutting-unit side plates (Figure 15). Figure 17 Figure 15 1. Adjusting screw 3. Height-of-cut arm 6. Adjust both ends of the roller until the entire roller is parallel to the bedknife. 2.
Use the following chart to determine which bedknife is best suited for the desired height of cut. Bedknife/Height of Cut Chart Bedknife Part No. Bedknife Lip Height Height of Cut Low HOC (Optional) 110-4084 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.500 inch) EdgeMax® Low HOC (Model 03641) 127-7132 5.6 mm (0.220 inch) 6.4 to -12.7 mm (0.250 to 0.500 inch) Extended Low HOC (Optional) 120-1640 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.
Checking and Adjusting the Cutting Unit Note: Over time, you will need to grind the chamfer (Figure 21), as it is only designed to last 40% of the bedknife life. The dual knob bedknife-to-reel adjustment system incorporated in this cutting unit simplifies the adjustment procedure needed to deliver optimum mowing performance.
Maintenance Lubricating the Cutting Units Each cutting unit has 5 grease fittings (Figure 22) that must be lubricated regularly with No. 2 lithium grease. There are 2 lubrication points on the front roller, rear roller, and 1 at the reel motor spline. Note: Lubricating cutting units immediately after washing helps purge water out of the bearings and increases bearing life. 1. Wipe each grease fitting with a clean rag. 2.
Servicing the Bedknife The bedknife service limits are listed in the following chart. Important: Operating the cutting unit with the bedknife below the service limit may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part Bedknife Lip Height * Service Limit * EdgeMax® Low HOC (Model 03641) 127-7132 5.6 mm (0.220 inch) 6.4-12.7 mm (0.250-0.500 inch) 10/5 Degrees Low HOC (Optional) 110-4084 5.6 mm (0.
Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 29). Figure 27 2. Angle indicator 1. Bedknife (vertical) 2. Press the Alt Zero button on the angle indicator. 3. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet mates with the edge of the bedknife (Figure 28). Figure 29 Note: The digital display should be visible from the same side during this step as it was in step 1.
Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. Note: Position a nylon washer on each side of the side-plate boss. Place a steel washer outside each of the nylon washers (Figure 31). 3. Torque the bedbar bolts to 37 to 45 N∙m (27 to 33 ft-lb).
Servicing the HD Dual Point Adjusters (DPA) 4. Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings in the frame of the cutting unit (Figure 33). 1. Remove all parts (refer to the Installation Instructions for the HD DPA Kit and to Figure 33). 5. Secure the adjuster shaft with a flat washer and locknut (Figure 33). 2. Apply anti-seize compound to the inside of the bushing area on cutting unit center frame (Figure 33). 6.
Servicing the Roller outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your Parts Catalog or contact your Authorized Distributor for assistance. The roller Rebuild Kit and the Roller Rebuild Tool Kit (Figure 34) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts, inner seals and Figure 34 1. Roller Rebuild Kit (Part No.
Notes: 19
Notes: 20
Notes: 21
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).