Installation Instructions

ManualsBrandsToro ManualsAttachmentsCrossTrax All-Wheel Drive Kit, 2015 and After Reelmaster 5010 Series Traction Unit

FormNo.3385-758RevB

CrossTraxAll-WheelDriveKit

2015andAfterReelmaster

5010SeriesTractionUnit

ModelNo.03655

InstallationInstructions

Note:Thiskit,wheninstalledtoReelmaster5010seriesTractionUnits,iscoveredbyPatent#7,017,703.

WARNING

Bodilyinjurycouldoccurifthetractionunitrollsover.

Whenoperatingmachine,alwaysusetheseatbeltandROPStogether.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

110-8869

1.Warning—readtheOperator'sManual,donotoperatethis

machineunlessyouaretrained.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

3.Tippinghazard—slowmachinebeforeturning,donotturn

athighspeeds;lowerthecuttingunitwhendrivingdown

slopes;usearolloverprotectionsystemandweartheseat

belt.AlwayswearaseatbeltwhenaROPSisinplace.

4.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingdecks,stoptheengineand

removetheignitionkeybeforeleavingthemachine.

5.Warning—readtheOperator'sManual,donottowthe

machine.

110-8973

(Afxoverpartno.110–8869forCE*)

*Thissafetydecalincludesaslopewarningrequiredonthemachinefor

compliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The

conservativemaximumslopeanglesindicatedforoperationofthismachineare

prescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual,donotoperatethis

machineunlessyouaretrained.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

3.Tippinghazard—donotoperateonslopesgreaterthan15°;

lowerthecuttingdeckswhenoperatingonslopes;wear

thesafetybelt.

4.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingdecks,stoptheengineand

removetheignitionkeybeforeleavingthemachine

5.Warning—readtheOperator'sManualbeforetowingthe

machine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3385-758*B

Summary of content (12 pages)

PAGE 1
Form No. 3385-758 Rev B CrossTrax All-Wheel Drive Kit 2015 and After Reelmaster® 5010 Series Traction Unit Model No. 03655 Installation Instructions Note: This kit, when installed to Reelmaster 5010 series Traction Units, is covered by Patent # 7,017,703. WARNING Bodily injury could occur if the traction unit rolls over. When operating machine, always use the seat belt and ROPS together.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. RH wheel motor LH wheel motor Hydraulic fitting, 45 degrees Bolt (1/2 x 2-1/4 inch) Lockwasher (1/2 inch) Manifold Hydraulic fitting, straight Diagnostic fitting Dust cap Bolt (3/8 x 1-3/4 inches) Lockwasher (3/8 inch) Spacer 1 1 4 8 8 1 7 2 2 3 3 3 3 Hydraulic hose 4 Install the wheel motor hoses. 4 Hydraulic tube, part no. 108-7624 Hydraulic tube, part no.
PAGE 3
1 Mounting the Wheel Motor Assemblies Parts needed for this procedure: 1 RH wheel motor 1 LH wheel motor 4 Hydraulic fitting, 45 degrees 8 Bolt (1/2 x 2-1/4 inch) 8 Lockwasher (1/2 inch) Figure 2 Right hand side wheel motor shown 1. Wheel motor 3. Identification grooves 2. 45 degree fittings Procedure 5. Identify the Left and Right hand wheel motors. The wheel motor for the Right hand side of the machine is identified with grooves in the outer surface of the motor housing.
PAGE 4
2 Installing the Manifold Parts needed for this procedure: 1 Manifold 7 Hydraulic fitting, straight 2 Diagnostic fitting 2 Dust cap 3 Bolt (3/8 x 1-3/4 inches) 3 Lockwasher (3/8 inch) 3 Spacer Figure 5 Procedure 1. Install 4 straight hydraulic fittings into the rear of the manifold (Figure 4). 1. Manifold assembly 4. Bolt (3/8 x 1-3/4 inches) 2. Machine frame 5. Lock washers (3/8 inch) 3.
PAGE 5
fitting and the lower manifold hose to the lower wheel motor fitting (Figure 7). If the hoses are not properly routed they may come in contact with the tires or rear bumper which will cause damage to the hoses. 4 Install the Manifold Tubes Important: Do not cross the hydraulic hoses as they are routed from the manifold to the wheel motors. Parts needed for this procedure: Figure 7 1. 90 degrees 2. 10 degrees 3. Repeat the procedure for the right wheel motor.
PAGE 6
Figure 9 1. Manifold 2. Right frame bulkhead bracket 3. Left frame bulkhead bracket 5. Hydraulic tube, part no. 108-7626 4. Hydraulic tube, part no. 6. Hydraulic tube, part no. 108-7624 108-7625 6 7. Bulkhead nut 8.
PAGE 7
2. Remove the lug nuts securing the wheel assemblies and remove the wheels. 5 3. Remove the cap screws and nuts securing the wheel shields to the front axle flanges (Figure 10). Remove the Front Tube and the Hydraulic Hose 4. Disconnect the hydraulic tube from the top fitting on the front left wheel motor and the bottom fitting on the front right wheel motor (Figure 10). 5. Remove the R-clamps securing the tube to the frame (Figure 10) and the cable ties securing the brake cables to the hydraulic tubes.
PAGE 8
2. Connect hydraulic tube, part no. 108-7623, to the left wheel motor fitting and to the left hydraulic tube in the right frame bulkhead (Figure 11). 6 3. Install a 90 degree hydraulic fitting into the bottom of the variable pump (Figure 11). Install the Front Tubes and the Hydraulic Hose 4. Connect the hydraulic hose to the left hand pump fitting and to the hydraulic tube at left frame bulkhead. If the right hand hose was removed, connect it at this time.
PAGE 9
4. Check the hydraulic oil level. If necessary, add fluid to the bring the level to the full mark on the dipstick. Refer to the Operator's Manual for more information. 7 5. Operate the machine to test for leaks. Shut down the machine as specified in the Operator's Manual and check for leaks in the hydraulic system. Check the Hydraulic Hoses and Tubes 6. Check the hydraulic oil level one more time. If necessary, add fluid to the bring the level to the full mark on the dipstick.
PAGE 10
8 Install the Decals Parts needed for this procedure: Figure 14 2 Decal 1 Decal 110–8869, danger 1 Decal 110–8973, CE danger (Europe only) 1. Danger decal Procedure 1. Install each decal at locations below as follows: A. Thoroughly clean the area where you will install the decal. B. Dampen the area with water or mildly soapy water. C. Peel the decal from the backing and install it in place. D.
PAGE 11
Schematics Hydraulic Schematic (Rev.
PAGE 12
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 03655 Serial No.