Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 3555, 5010, and 5010-H Series 22-inch Cutting Unit with 5-inch Reel and Universal Groomer

FormNo.3411-943RevC

RearRollerBrushKit

Reelmaster

3555,5010,and5010-HSeries22-inchCuttingUnit

with5-inchor7-inchReelandUniversalGroomer

ModelNo.03658

ModelNo.03659

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Thiskitismountedtothereelmowersonaride-onmachineandisintendedtobeusedbyprofessional,hired

operatorsincommercialapplications.Itisprimarilydesignedtokeeptherearrollerofthecuttingunitfreeof

grassanddebris,whichleadstoabetterafter-cutappearanceonwell-maintainedlawnsinparks,sportselds,

andoncommercialgrounds.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Determinethepositionoftherollerbrushandreelmotors.

Roller-brushassembly

Retainingring

Rightbelt-cover/plateassembly

Leftbelt-cover/plateassembly

90-degreegreasetting

Bolt(5/16x1/2inch)

Carriagebolt(Model03658only)

Weightplate(Model03658only)

Locknut(Model03658only)

Drivepulley

Hex-drivebolt(5/16x1/2inch)

Belt

Shimwasher(asrequiredforbeltalignment)

Installthekit.

Highheight-of-cutbrush(optional)

—

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to

25mm(1/4to1inch).Usethehighheight-of-cut

brushwhencuttingabove25mm(1inch).Referto

theprocedureforInstallingtheHighHeight-of-Cut

Brush(Optional).

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Note:5-inchcuttingunitsdrivenbyelectricreel

motorsor7-inchcuttingunitsdrivenbyeitherelectric

orhydraulicreelmotorsneedtheadditionalend

weightkit(Model03419).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3411-943*C

Summary of content (12 pages)

PAGE 1
Form No. 3411-943 Rev C Rear Roller Brush Kit Reelmaster® 3555, 5010, and 5010-H Series 22-inch Cutting Unit with 5-inch or 7-inch Reel and Universal Groomer Model No. 03658 Model No. 03659 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
PAGE 2
Installing the Roller Brush Determining the Roller-Brush Orientation Installing the Roller-Brush Assembly All cutting units are shipped with the counterweight mounted to the left end of the cutting unit. Refer to Figure 1 to determine the position of the roller brush and reel motors. 1. If the cutting units are installed on the traction unit, park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. 2.
PAGE 3
as well as any 6 mm (1/4 inch) spacers positioned on the top side of the side-plate mounting flange (Figure 3). Note: Do not remove the bolts. Keep the flange locknuts and washers for future assembly. 5. Position the left or right roller-brush-assembly mounting brackets onto the roller-bracket bolts (Figure 4). g032167 Figure 5 Weight Included with Brush Kit (Model 03658) 1. Weight plate 3. Flange nuts (5/16 inch), torque to 20 to 26 N∙m (15 to 19 ft-lb) 2. Carriage bolts (5/16 x 1 inch) 4.
PAGE 4
Installing the Roller-Brush Plate 1. Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 7). g221189 Figure 9 1. Roller-brush housing 4. Bolts 2. Retaining ring 5. Roller-brush pivot plate assembly 3. Idler-pulley assembly 4. Note: Torque the bolts to 20 to 26 N∙m (15 to g027192 Figure 7 1. Bearing housing 2. 19 ft-lb). 2. Excluder seal Remove and discard the cap. g283369 Figure 8 1. Cap 3.
PAGE 5
g032002 Figure 10 1. Loosen these bolts for positioning the roller brush. 2. Loosen these nuts for making the roller-brush plate parallel. g027303 Figure 11 Positioning the Roller Brush 1. 1. Bearing housing (some parts not shown) 5. Light contact Loosen the 2 bolts securing each roller-brush-bearing housing to the roller-brush mounting bracket (Figure 10). 2. Side plate 6. Rear roller 3. Roller brush 7. Grease fitting Note: The bolts should be loose from the 4.
PAGE 6
Installing the Belt Installing the Drive Pulley 1. 1. Restrain the reel for installation; refer to Restraining the Reel for Installing Threaded Inserts (page 11). 2. Install the drive pulley onto the groomer shaft (Figure 12). Install the belt onto the pulleys as follows: • Loop the belt around the drive pulley and then over the top of the idler pulley (Figure 13). g192353 Figure 13 3. 3. Belt 2. Idler-pulley assembly 4.
PAGE 7
Important: Ensure that the ribs on the belt are properly seated in the grooves in each pulley and that the belt is in the center of the idler pulley. 2. Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely. Completing the Installation 1. Check the alignment of the belt and pulleys as follows: Note: The belt must be properly tensioned prior to checking the alignment. • Lay a straightedge along the outer face of the drive pulley (Figure 15).
PAGE 8
Installing the High Height-of-Cut Brush (Optional) 4. Slide the existing brush off the brush shaft (Figure 20). 5. Loosen the 2 bolts, washers, and nuts securing the drive-bearing housing to the bearing-housing mounting bracket (Figure 20). Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side-plate pad). 6. Slide the high height-of-cut brush onto the brush shaft (Figure 20). 7.
PAGE 9
Maintenance Note: Use a 1/2-inch wrench on the roller-brush shaft flats to keep it from rotating. • Ensure that the brush is parallel to the roller with 4. Remove the driven pulley from the shaft (Figure 22). 5. If the pulley needs to move out, add a 0.8 mm (0.032 inch) thick washer (Figure 22). 1.5 mm (0.060 inch) clearance to light contact. • Grease the fittings every 50 hours and after every washing.
PAGE 10
9. Check the pulley alignment again and repeat this procedure if necessary. Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. g192351 • Ensure that the reel is restrained before servicing it. Figure 23 1. Drive pulley 3. Driven pulley 2. Belt 4. Idler-pulley assembly B. C. Restraining the Reel for Removing Threaded Inserts Start the belt on the driven pulley (Figure 23).
PAGE 11
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 26). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 26). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 12
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.