Form No. 3371-641 Rev A Verticutter Reelmaster® 5210/5410 Series Cutting Unit with 5in Reel Reelmaster® 5510/5610 Series Cutting Unit with 7in Reel Model No. 03664—Serial No. 280000001 and Up Model No. 03684—Serial No. 280000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Contents Introduction Introduction................................................................. 2 Safety ........................................................................... 3 Safety and Instructional Decals ............................. 3 Setup ........................................................................... 4 1 Inspecting the Verticutter................................... 5 2 Installing the Transport Rollers .......................... 5 3 Adjusting the Blade Depth ..................
Safety clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses, safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations. Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. Verticutter 1 Inspect the verticutter Transport roller assembly Cotter pin 2 2 Install the transport rollers. No parts required – Adjust the blade depth. No parts required – Adjust the rear grass shield. No parts required – Adjust the roller scrapers. No parts required – Adjust the transport rollers.
Note: Determine the left and right sides of the machine from the normal operating position. 2 Note: Whenever the verticutter has to be tipped to expose the verticutter blades, use the kick stand (supplied with traction unit) (Figure 2). Installing the Transport Rollers Parts needed for this procedure: 2 Transport roller assembly 2 Cotter pin Procedure Secure a transport roller bracket to each side plate pin with a cotter pin (Figure 3). Figure 2 1. Kick stand 1 Figure 3 1.
and rear rollers of the verticutter reel (on each end of the reel) (Figure 4). 1 2 G012270 Figure 5 1. Rear grass shield 2. Pivot bolt 2 1 G012693 2. Rotate the grass shield to the desired setting, and tighten the bolts (Figure 5). Figure 4 1. Gauge bar 2. Adjusting bolt CAUTION Do not open the rear shield so that it is higher than level to ground. Note: The verticutter blades must not touch the gauge bars. Thrown debris could cause personal injury. 3.
2. Move the scraper rods in or out to attain 0.0 to 0.03 inch (0.0 to 0.75 mm) clearance between the scraper and roller. The verticutters can be installed at any of the five locations on the traction unit. Figure 7 shows the orientation of the hydraulic drive motor for each of the locations. For any of the locations requiring the motor to be mounted on the right end of the verticutter, install a counterweight on the left end of the verticutter.
Product Overview Operation Specifications Note: Determine the left and right sides of the machine from the normal operating position. Model No. Net Weight 03664 124 lb. (56 kg) 03684 145 lb. (66 kg) Training Period Before operating the verticutter reels, evaluate the performance of the reel at the desired setting. Operate in a clear, unused area to determine if the desired results will be achieved. Adjust as desired. Operating Tips 1.
Maintenance Lubricating the Verticutter Each verticutter has 7 grease fittings (Figure 8) that must be lubricated weekly with No. 2 General Purpose Lithium Base Grease. The lubrication points are the front roller (2), the rear roller (2) the reel bearings (2) and the bedknife adjuster. 1 Important: Lubricating the cutting units immediately after washing helps purge water out of the bearings and increases bearing life. G012694 Figure 9 1. Reel shaft 1. Wipe each grease fitting with a clean rag. 2.
Removing the Verticutter Blades from the Shaft for assembly in order to obtain the proper helix for the verticutter reel. 1. Secure the end of the verticutter shaft, which has only one washer and nut, in a vise. Install Verticutter Blades 1. Assemble a reel blade (Figure 12). 2. On other end of shaft, rotate the nut counter-clockwise and remove the nut. 2. Assemble a large spacer. 3. Do not invert the reel blades when reassembling on reel shaft.
Optional Blade Spacing an additional (34) spacers, part no. 17-1580 and an additional (10) carbide blades, part no. 106-6355 or an additional (10) regular blades, part no. 17-1590 (Figure 13). .50 inch Blade Spacing for Model 03664 To change the configuration of the verticutter from the standard .75 inch spacing to .50 inch spacing requires 1 2 Figure 13 1. .50 inch spacing 2. .75 inch spacing 1.00 inch Blade Spacing for Model 03684 (19) new spacers, part no.
Servicing the Roller outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your distributor for assistance. A Roller Rebuild Kit, Part No. 114–5430 and a Roller Rebuild Tool Kit, Part No. 115–0803 (Figure 15) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts, inner seals and Figure 15 1.
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The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
