Operator's Manual

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 5210/5410 Series Cutting Unit with 5in Reel

FormNo.3391-945RevB

RearRollerBrushKit

Reelmaster

5210/5410SeriesCuttingUnitwith5inReeland

Reelmaster

5510/5610Seriesand6500-D/6700-DCuttingUnit

with7inReel

ModelNo.03668

ModelNo.03688

Operator'sManual

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Therearrollerbrushkitsaremountedtothereelmowersonaride-onmachineandareintendedtobeusedby

professional,hiredoperatorsincommercialapplications.Theyaredesignedprimarilytokeepthecuttingunit

rearrollerfreeofgrassanddebriswhichleadstoabetteraftercutappearanceonwell-maintainedlawnsin

parks,sportselds,andoncommercialgrounds.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Determinethepositionoftheroller

brushandreelmotors.

Nopartsrequired

–

Repositiontheidlerpulleyassembly.

Nopartsrequired

–

Removethebrushcoverdrainplug.

Rollerbrushhousing(forusewithouta

groomer)

Allenheadbolt,3/8x1inch(foruse

withoutagroomer)

Rollerbrushassembly1

Shoulderbolt

Beltcover/plateassembly

Bolt,5/16x5/8inch

Spacer(forusewithoutagroomer)

Drivepulley1

Flangeheadbolt,3/8x2inches

Belt1

O-ring(yellow)(usedwithoutagroomer

withBrushKitModel03668only)

Shimwasher(asrequiredforbelt

alignment)

Installtherollerbrush.

Nopartsrequired

–

InstallingtheHighHeightofCutBrush

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3391-945*

Summary of content (20 pages)

PAGE 1
Form No. 3391-945 Rev B Rear Roller Brush Kit Reelmaster® 5210/5410 Series Cutting Unit with 5in Reel and Reelmaster® 5510/5610 Series and 6500-D/6700-D Cutting Unit with 7in Reel Model No. 03668 Model No. 03688 Operator's Manual This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
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Media and Additional Parts Description Use Qty. Operator's Manual 1 Read before installing and operating. Parts Catalog 1 Use to look up replacement parts. Note: Determine the left and right sides of the cutting 1 unit from behind the cutting unit. Important: The Rear Roller Brush Kit is only to be used when cutting in the height of cut range of 6 to 25 mm (1/4 to 1 inch). Use the High Height of Cut Brush, Part No. 110–1740 when cutting above 25 mm (1 inch).
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2 3 Reposition the Idler Pulley Assembly Remove Brush Cover Drain Plug No Parts Required No Parts Required Procedure Procedure On the left front and left rear cutting units, reverse the idler pulley assembly to mount on the right end of the cutting unit (Figure 2), as follows: Remove only the bottom drain plug (Figure 3) from the brush covers. This allows moisture to drain from the belt area. 1.
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Installing the Roller Brush Parts needed for this procedure: 1 Roller brush housing (for use without a groomer) 2 Allen head bolt, 3/8 x 1 inch (for use without a groomer) 1 Roller brush assembly 1 Shoulder bolt 1 Belt cover/plate assembly 2 Bolt, 5/16 x 5/8 inch 1 Spacer (for use without a groomer) 1 Drive pulley 1 Flange head bolt, 3/8 x 2 inches 1 Belt 1 O-ring (yellow) (used without a groomer with Brush Kit Model 03668 only) 1 Shim washer (as required for belt alignment) g00905
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6. Mount the roller brush housing to the reel bearing housing with 2 Allen Head Bolts (3/8 x 1 inch) (Figure 6). Position the roller brush housing so that the threaded hole is toward the front of the cutting unit. 8. Position the roller brush assembly mounting brackets onto the roller bracket bolts (Figure 8). Secure the brush assembly mounting brackets to the cutting unit side plates with the nuts previously removed. Note: Make sure that the O-ring is properly positioned in the roller brush housing.
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g352161 Figure 11 1. Shoulder bolt 2. Brush plate 3. Bolt g009055 Figure 9 1. Roller brush mounting bracket 7. Roller brush bearing housing 4. Grommet in bearing housing 3. Extra 6 mm (1/4 inch) spacer 2. Cutting unit side plate mounting flange 9. 5. Roller brush mounting bracket 6. Flange lock nuts Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 10). 11.
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g009078 Figure 12 1. Loosen these bolts g009080 Figure 14 1. Sideplate 4. Rear roller 2. Roller brush 5. Ensure that there is clearance here. 3. Light contact Note: The roller brush shaft must be parallel to the rear roller. Note: The orientation of the non–drive roller brush bearing housing should be the same as drive side bearing housing. 17. Tighten the 2 bolts securing each roller brush bearing housing to the roller brush mounting brackets. 18.
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• The belt must be properly tensioned 1. Drive shaft 3. Drive pulley (installed) prior to checking alignment. Lay a straight edge along the outer face of the drive pulley (Figure 17). Do not lay the straight edge across both the drive and driven pulleys. The outer faces of the drive and driven pulleys should be in line within 0.76 mm (0.030 inches). If the pulleys are not aligned, Refer to Pulley Alignment (page 15). If the pulleys are aligned, continue with the installation.
PAGE 9
lithium-based grease (Figure 19). Wipe off any excess grease, specifically around the excluder seals. g009064 Figure 21 1. Groomer weight (remove) g009062 Figure 19 4. Rubber grommet ring 2. Groomer cover 5. Cover screws (remove) 3. Solid grommet (remove) 6. Set screw (2) 3. Installing the Brush on Cutting Units Equipped with Groomers Remove the solid grommet from the cover and replace it with the rubber grommet ring (Figure 21). 4.
PAGE 10
Important: Do not over tighten the nuts. Important: The roller brush assembly 8. Apply grease to the inside diameter of the grommet in the groomer cover (Figure 22). 9. Remove the 2 nuts securing each roller bracket to the side plates (Figure 23). Do not remove the bolts. mounting brackets must be mounted directly to the top surface of the cutting unit side plate mounting flange. Do not put spacers on the roller brush mounting brackets and the side plate mounting flanges.
PAGE 11
14. Apply 242 Loctite (blue) to the 2 bolts (5/16 x 5/8 inch) and use them to mount the brush plate to the roller brush bearing housing (Figure 27). Torque the bolts to 20 to 25 N-m (15 to 19 ft-lb). 15. Check to make sure that the roller brush plate is parallel to the cutting unit side plate. If it is not parallel, do the following: • Loosen the 2 flange locknuts securing the roller brush mounting bracket to the cutting unit side plate (Figure 27).
PAGE 12
17. 22. Position the roller brush so it is in light contact with (i.e., just touching or resting on) the rear roller (Figure 14). Secure the drive pulley to the shaft with a flange head bolt (3/8 x 2 inch) (Figure 31). Torque the bolt to 47 to 54 N-m (35 to 40 ft-lb).. Important: If the bolt is not properly torqued, the bolt will come loose. Important: The roller brush shaft must not contact the cutting unit side plate. Important: Heavy brush contact on the roller will cause premature brush wear.
PAGE 13
each pulley. Also, make sure the belt is in the center of the idler pulley. 24. Push down on the idler pulley to ensure that the idler pulley assembly pivots freely. 25. Check the alignment of the belt/pulleys as follows: • The belt must be properly tensioned (installed) prior to checking alignment. • Lay a straight edge along the outer face of g352192 the drive pulley (Figure 33). Do not lay the straight edge across both the drive and driven pulleys. Figure 34 1. Belt cover 27.
PAGE 14
5 Installing the High Height of Cut Brush (Optional) No Parts Required Procedure Install the High Height of Cut Brush, Part No. 110–1740 when cutting above 2.5 cm (1 inch) height-of-cut (i.e., 5 or more spacers installed below the side plate pad). 1. g009074 Figure 37 1. Non–drive bearing housing If a roller brush is installed on the cutting unit, remove the 2 bolts, washers and nuts securing the non–drive bearing housing to the bearing housing mounting bracket (Figure 36) and (Figure 37). 3.
PAGE 15
Maintenance 1. 2. 3. 4. 5. Important: Backlapping at the incorrect reel g009075 Figure 38 1. High height of cut brush 3. Loosen these bolts 2. J–bolt 9. 10. 11. Make sure the brush is parallel to the roller with 1.5 mm (0.060 inch) clearance to light contact. Grease fittings every 50 hours or after every washing. When replacing roller brush, torque J-bolts to 2 to 3 N-m (20 to 25 in-lb). When replacing the brush shaft driven pulley, torque the nut to 36 to 45 N-m (27 to 33 ft-lb).
PAGE 16
5. Important: Make sure that the ribs on the If the pulley needs to move out, add one 0.8 mm (0.032 inch) thick spacer (Figure 40). belt are properly seated in the grooves in each pulley. Also, make sure that the belt is in the center of the idler pulley. Note: If the pulley needs to move in, remove the existing 0.8 mm (0.032 inch) thick spacer. 6. 9. Install the pulley. Check the pulley alignment. Adjust it, if necessary.
PAGE 17
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8 x 12 inches with a screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 43). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 43). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 18
Notes:
PAGE 19
Declaration of Incorporation Model No. Serial No.
PAGE 20