Form No. 3376-722 Rev B Reelmaster® 5410-G and 5510-G Traction Units Model No. 03673—Serial No. 313000001 and Up Model No. 03689—Serial No. 313000001 and Up Register at www.Toro.com.
WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Figure 1 1. Safety alert symbol This manual uses 2 other words to highlight information.
Contents Brake Maintenance ....................................................40 Adjusting the Service Brakes ....................................40 Adjusting the Parking Brake ....................................40 Belt Maintenance ......................................................41 Tensioning the Alternator Belt .................................41 Hydraulic System Maintenance ....................................41 Changing the Hydraulic Fluid...................................
Preparation Safety • While mowing, always wear substantial footwear, long trousers, hard hat, safety glasses, and ear protection. Long hair, loose clothing, or jewelry may get tangled in moving parts. Do not operate the equipment when barefoot or wearing open sandals. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-2012 specifications in effect at time of production, when equipped with rear weight.
• Keep hands and feet away from the cutting units. • Look behind and down before backing up to be sure of • Before attempting to start the engine, disengage all blade • • • • • • • • • • • attachment clutches, shift into neutral, and engage the parking brake. Remember there is no such thing as a safe slope. Travel on grass slopes requires particular care.
• Keep hands and feet away from moving parts. If possible, – When near or crossing roads, always yield the right-of-way. do not make adjustments with the engine running. • Charge batteries in an open well ventilated area, away – Apply the service brakes when going downhill to keep forward speed slow and to maintain control of the machine. from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment—hazard, fan-stay away from moving parts. 106-6755 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 93–6696 1. Stored energy hazard—read the Operator's Manual.
110-9642 1. Stored energy hazard—read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8.
125–2924 1. Read the Operator’s Manual 121–5643 1. Read the Operator’s Manual. 2. Engine—start 3. Engine—run 4. Engine—stop 125–8754 1. Head lights 2. Engage 7. Lower the cutting units 3. Power take-off (PTO) 8. Raise the cutting units 4. Disengage 9. Read the Operator’s Manual. 5. Fast 9 6.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 Use Qty. No parts required – Adjust the tire pressure. No parts required – Adjust the step height. No parts required – Adjust the control arm position. Front hose guide-R.H. Front hose guide-L.H. 1 1 Install the cutting units No parts required – Adjust the turf compensation spring. Cutting unit kickstand 1 Install the Cutting Unit Kickstand.
Figure 2 1. Step 2. Step brackets Figure 3 1. Control arm 2. Raise or lower the step to the desired height and re-secure the brackets to the frame with the 2 bolts and nuts. 3. Bolts (2) 2. Retaining brackets 2. Rotate the control arm to the desired position and tighten the 2 bolts. 3. Repeat the procedure on the other step.
Figure 6 1. Opposite carrier frame tab D. 2. Rod bracket Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 6). Important: On the #4 (left front) and #5 (right front) cutting units (Figure 7), use the rod bracket mounting nuts to install the hose guides to the front of the cutting unit tabs (Figure 8). The hose guides should lean toward the center cutting unit (Figure 8 and Figure 9). Figure 4 1. Counter weight 5.
1 1 g019284 Figure 9 1. Hose guides (each must lean toward the center cutting unit) Note: When installing or removing the cutting units, make sure the hairpin cotter is installed in the spring rod hole next to the rod bracket. When not installing or removing the cutting units, the hairpin cotter must be installed in the hole in the end of the rod. 6. Lower all the lift arms completely. 7. Remove the snapper pin and the cap from the lift arm pivot yoke (Figure 10). Figure 11 1. Lift arm 3.
B. Insert the lift arm yoke onto the carrier frame shaft (Figure 11). C. Insert the lift arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 12). 10. Insert the cap over the carrier frame shaft and lift arm yoke. 11. Secure the cap and the carrier frame shaft to the lift arm yoke with the snapper pin. Use the slot if a steering cutting unit is desired or use the hole if the cutting unit is to be locked in position (Figure 10). 12.
Figure 15 1. Turf compensation spring 3. Spring rod 2. Hair pin cotter 4. Hex nuts Figure 16 1. Cutting unit kickstand 2. Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 12.7 cm (5 inches) on Reelmaster 5410, 5 inch cutting units or 15.9 cm (6.25 inches) on Reelmaster 5510, 7 inch cutting units (Figure 15). Secure the kickstand to the chain bracket with the snapper pin (Figure 17).
Product Overview speed, fully press the pedal while the engine speed setting is in the Fast position. To stop, reduce foot pressure on the traction pedal and allow it to return to the center position. Figure 18 1. Engine hood 5. Seat 2. Operator's seat 6. Front cutting units 3. Control arm 7. Rear cutting units Figure 20 4. Steering wheel Controls Seat Adjusting Knobs 1. Traction pedal 4. Brake pedal 2. Mow speed limiter 5. Parking brake 3. Spacers 6.
1 increments. By holding the switch down the engine will automatically move to High or Low idle, depending on which end of the switch is depressed. 2 1 3 4 5 6 G021208 Figure 21 1. Lower mow/raise control lever 2. Key switch 4. Enable/disable switch 3. InfoCenter 6. Headlight switch g021209 5. Engine speed switch Figure 22 1.
InfoCenter Icon Description SERVICE DUE Indicates when scheduled service should be performed Engine RPM/status—indicates the engine RPM Hour meter Info icon Fast Slow Figure 24 1. Power point Fuel level Using the InfoCenter LCD Display Raise cutting units The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 25) There is a splash screen and main information screen of the InfoCenter.
Using the Menus InfoCenter Icon Description (cont'd.) To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu. Refer to the following tables for a synopsis of the options available from the menus: Indicates when the cutting units are being lowered Indicates when the cutting units are being raised Main Menu PIN passcode Menu Item Description Faults The Faults menu contains a list of the recent machine faults.
Engine Run Indicates the inputs, qualifiers and outputs for starting the engine. Backlap Indicates the inputs, qualifiers and outputs for operating the backlap function. Machine Controller Revision Lists the software revision of the master controller. InfoCenter Revision Lists the software revision of the InfoCenter. CAN Bus Lists the machine communication bus status. Settings Menu Item Description Units Controls the units used on the InfoCenter.
To Set the Blade Count • In the Settings Menu, scroll down to Blade Count • Press the right button to change the blade count between 5, 8 or 11 blade reels. To Set the Mow Speed • In the Settings Menu, scroll down to Mow Speed. • Press the right button to select mow speed. • Use the center and right button to select the appropriate mow speed set on the mechanical mow speed limiter on the traction pedal. • Press the left button to exit mow speed and save the setting.
Specifications Note: Specifications and design are subject to change without notice.
Operation 2 1 Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Lower the cutting units to the ground, set the parking brake and remove the key from the ignition switch before servicing or making adjustments to the machine. g02121 1 Figure 26 Checking the Engine Oil Level 1.
DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Never fill the fuel tank inside an enclosed trailer. • Never smoke when handling fuel, and stay away from an open flame or where fuel fumes may be ignited by a spark.
1 Premium Biodegradable Hydraulic Fluid-Mobil EAL EnviroSyn 46H Important: Mobil EAL EnviroSyn 46H is the only synthetic biodegradable fluid approved by Toro. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for maximum biodegradability and performance the hydraulic system should be thoroughly flushed of conventional fluid.
Checking the Reel to Bedknife Contact blade count, mow speed and HOC, but the new value will also be displayed. Note: The reel speed may need to be increased or decreased to compensate for varying turf conditions. Each day before operating, check reel to bedknife contact, regardless if the quality of cut had previously been acceptable. There must be light contact across the full length of the reel and the bedknife (refer to Adjusting the Reel to Bedknife in the cutting unit Operator's Manual).
3. Loosen the switch mounting screws (Figure 31) and move the switch down to increase the lift arm turn around height or move the switch up to decrease the lift arm turn around height. Tighten the mounting screws. Figure 32 1. Bypass valve 2. Close the bypass valve before starting the engine. However, do not exceed 7-11 N-m. (5-8 ft.-lb) torque to close the valve. Figure 31 1. Switch 2.
Tie Downs (Figure 36). When the machine is functioning properly and the key switch is moved to the On/Run position, the diagnostic light will turn on briefly to indicate the light is working properly. When a machine advisory message is displayed, the light will illuminate when the message is present. When a fault message is displayed, the light will blink until the fault is resolved • Front—the hole in the rectangular pad, under the axle tube, inside each front tire (Figure 34).
Operating Tips 4. Individually, change each of the switches from open to closed (i.e., sit on seat, engage traction pedal, etc.), and note that the appropriate state of the switch changes. Repeat this for all switches that you can change by hand. Familiarization Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the first hour Maintenance Procedure • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb). After the first 8 hours • Check the condition and tension of the alternator belt. After the first 10 hours • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb).
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Maintenance Check Item Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Check the air filter restriction indicator. Check the radiator and screen for debris. Check unusual engine noises. Check unusual operating noises. Check the hydraulic system oil level. Check the hydraulic filter indicator. 1 Check hydraulic hoses for damage.
Service Interval Chart Figure 37 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings • Cutting unit lift arm cylinders (2 each) (Figure 39) If you operate the machine under normal conditions, lubricate all grease fittings for the bearings and bushings after every 50 hours of operation with No.
• Cutting unit carrier frame and pivot (2 each) (Figure 40) • Axle steering pivot (1) (Figure 43) Figure 43 • Steering cylinder ball joints (2) (Figure 44) Figure 40 • Lift arm pivot shaft (1 each) (Figure 41) Figure 41 Figure 44 • Rear axle tie rod (2) (Figure 42) • Brake pedal (1) (Figure 45) G011615 Figure 45 Figure 42 33
Engine Maintenance 1 2 3 Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. g021218 Service the air cleaner filter only when the service indicator (Figure 46) requires it. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed. Figure 47 1. Air cleaner cover 2. Air cleaner filter 3.
Figure 50 1. Air gap 5. Install the correctly gapped spark plug with gasket seal, and tighten the plug to 25 to 30 N⋅m (18 to 21.6 ft-lb). If a torque wrench is not used, tighten the plug firmly. g021213 1 Figure 49 1. Oil filter 4. Apply a light coat of clean oil to the new filter gasket. 5. Install the replacement oil filter to the filter adapter. Turn the oil filter clockwise until the rubber gasket contacts the filter adapter, then continue tightening by hand until it is tight.
Fuel System Maintenance Replacing the Fuel Filter DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. g021236 Figure 52 • Drain gasoline from the fuel tank when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills. 1. Fuel pump • Never smoke when draining gasoline, and stay away from an open flame or where a spark may ignite the gasoline fumes. 4.
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system.
Drive System Maintenance 5. Tighten the locknut to secure the adjustment. 6. Stop the engine. Remove the jack stands and lower the machine to the shop floor. 7. Test drive the machine to make sure it does not creep. Adjusting the Traction Drive for Neutral Adjusting the Rear Wheel Toe-in The machine must not creep when the traction pedal is released. If it does creep, adjust as follows: 1. Rotate the steering wheel so that the rear wheels are straight ahead. 1.
Cooling System Maintenance 1 Removing Debris from the Cooling System Remove debris from the screen and radiator/oil cooler daily (clean more frequently in dirty conditions). 1. Turn the engine off and remove the key from the ignition switch. 2. Thoroughly clean all debris out of the engine area. 3. Unlatch the clamp and pivot open the rear screen (Figure 57). g021238 Figure 58 1. Radiator/oil cooler 5. Close the screen and secure the latch. Figure 57 1. Rear screen latch 2. Rear screen 4.
Brake Maintenance Adjusting the Parking Brake If the parking brake fails to engage, an adjustment to the brake pawl is required. Adjusting the Service Brakes 1. Loosen the 2 screws securing the parking brake pawl to the frame (Figure 60). Adjust the service brakes when there is more than 1 inch of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel braking resistance.
Belt Maintenance Hydraulic System Maintenance Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours thereafter. Changing the Hydraulic Fluid Tensioning the Alternator Belt Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. 1. Open the hood. 2.
Replacing the Hydraulic Filters The hydraulic system is equipped with a service interval indicator (Figure 63). With the engine running at operating temperature, view the indicator, it should be in the Green zone. When the indicator is in the Red zone, change the hydraulic filters. Figure 65 1. Hydraulic filter Figure 63 3. Remove the filter. 1. Hydraulic filter restriction indicator 4. Lubricate the gasket on the new filter with hydraulic oil. 5. Ensure that the filter mounting area is clean.
1 WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. • Use cardboard or paper to find hydraulic leaks.
Cutting Unit System Maintenance stabilizes, then return the reel speed to your desired speed. 9. To make an adjustment to the cutting units while backlapping, turn the reels off by moving the Lower Mow/Raise lever rearward; the Enable/Disable switch to the Disable position, and stop the engine. After completing adjustments, repeat steps 4 through 8. Backlapping the Cutting Units WARNING 1 Contact with the reels or other moving parts can result in personal injury.
Storage • Restart the engine and run it until it stops. Preparing the Traction Unit • Dispose of fuel properly. Recycle as per local codes. • Start and run the engine until it will not start again. Important: Do not store stabilizer/conditioned gasoline over 90 days 1. Thoroughly clean the traction unit, cutting units, and engine. 2. Check the tire pressure. Inflate all traction unit tires to 83 to 103 kPa (12 to 15 psi). 7.
Notes: 46
Notes: 47
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
