Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- Table Of Contents (Continued)
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- Kubota Workshop Manual, 05-E4B Series
- 4 - Hydraulic System
- Table of Contents
- Specifications
- General Information
- Hydraulic Schematic
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction Circuit Relief Valve (R3) and (R4) Pressure Test
- Traction Circuit Charge Pressure Test
- Gear Pump (P2) Flow Test
- Front Wheel Motor Efficiency Test
- Piston (Traction) Pump Flow Test
- Lift Relief Valve (SVRV) Pressure Test
- Gear Pump (P1) Flow Test
- Lift Cylinder Internal Leakage Test
- Steering Relief Valve (R10) Pressure Test
- Steering Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Check Hydraulic Lines and Hoses
- Flush Hydraulic System
- Filtering Closed- Loop Traction Circuit
- Hydraulic System Start- up
- Hydraulic Reservoir
- Piston (Traction) Pump Control Assembly
- Hydraulic Pump Assembly
- Piston (Traction) Pump Service
- Gear Pump Service
- Hydraulic Pump Drive Shaft
- Hydraulic Pump Drive Shaft Cross and Bearing Service
- Front Wheel Motors
- Front Wheel Motor Service
- Rear Wheel Motors (Machines with Optional CrossTrax Kit)
- Rear Wheel Motor Service (Machines with Optional CrossTrax Kit)
- Control Manifold Cartridge Valve Service
- Lift Control Manifold
- Lift Control Manifold Service
- CrossTrax AWD Manifold
- CrossTrax AWD Manifold Service
- Lift Cylinders
- Lift Cylinder Service
- Steering Control Valve
- Steering Control Valve Service
- Steering Cylinder
- Steering Cylinder Service
- Hydraulic Oil Cooler
- Danfoss LPV Closed Circuit Axial Piston Pumps Repair Manual
- Danfoss LPV Closed Circuit Axial Piston Pumps Service Instructions
- Eaton Delta Motors Parts and Repair Manual
- Parker Torqmotor Service Procedure (TC, TB, TE, TJ, TF, TG, TH, and TL Series)
- Danfoss Steering Unit Type OSPM Service Manual
- 5 - Electrical System
- Table of Contents
- General Information
- Electrical System Operation
- Special Tools
- InfoCenter Display
- Troubleshooting
- Electrical System Quick Checks
- Adjustments
- Component Testing
- Ignition Switch
- 12 VDC System Fuses
- 48 VDC System Fuses
- Engine Speed Switch
- Reel Engage/Disengage Switch
- Headlight Switch
- Seat Switch
- Parking Brake Switch
- Traction Neutral Switch
- Cutting Unit Down Limit Switch
- Joystick Raise and Lower Switches
- Mow/Transport Switch
- Main Power, Glow and 48 VDC Logic Relays
- Start Relay
- Main Contactor
- Toro Electronic Controller (TEC)
- Isolation Module
- Fusible Link Harness
- Diode Assembly
- 48 VDC System Protection Diode
- Location ID Module
- Cutting Reel Motor
- CAN-bus Termination Resistors
- Hydraulic Solenoid Valve Coil
- Temperature Sender
- Oil Pressure Switch
- Fuel Actuator
- Fuel Sender
- Fuel Pump
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Units
- Table of Contents
- Specifications
- General Information
- Special Tools
- Factors That Can Affect Cutting Performance
- Set Up and Adjustments
- Service and Repairs
- Cutting Reel Motor
- Backlapping
- Bedbar Assembly
- Bedknife Replacement and Grinding
- Bedbar Adjuster Service
- Cutting Reel Assembly Removal and Installation
- Cutting Reel Assembly Service
- Preparing Reel for Grinding
- Front Roller
- Rear Roller
- Roller Service
- Rear Roller Brush (Optional)
- Rear Roller Brush Drive System (Optional)
- 8 - Belt Driven Groomer (Optional)
- 9 - Universal Groomer (Optional)
- 10 - Foldout Drawings
- Table of Contents
- Electrical Drawing Designations
- Hydraulic Schematic
- Electrical Schematic (Serial number below 403430000)
- Electrical Schematic(Serial numbers above 403430001)
- Main Wire Harness Drawing (Serial number below 403430000)
- Main Wire Harness Diagram (Serial number below 403430000)
- Main Wire Harness Drawing(Serial numbers 403430001 to 406599999)
- Main Wire Harness Drawing(Serial numbers 403430001 to 406599999)
- Main Wire Harness Drawing(Serial numbers above 406600000)
- Main Wire Harness Drawing(Serial numbers above 406600000)
- Seat Wire Harness Drawing
- Seat Wire Harness Diagram
Reelmaster 5010- H Hydraulic SystemPage 4 - 87
6. Put caps or plugs on disconnected lines and fittings
to prevent contamination.
7. Support manifold to prevent it from falling. Remove
three (3) cap screws and lock washers that secure man-
ifold to machine frame. Locate and retrieve three (3)
spacers from between frame bracket and manifold.
8. Remove AWD manifold from machine.
9. If necessary, remove hydraulic fittings from manifold.
Discard any removed O- rings.
Installation (Fig. 73)
1. If fittings were removed from AWD manifold, lubri-
cate and place new O- rings to fittings. Install fittings into
manifold (see Hydraulic F itting Installation in the Gener-
al Information section of this chapter).
2. Position manifold and three (3) spacers t o frame
bracket. Install three (3) lock washers and cap screws
but do not fully tighten.
3. Remove caps and plugs from disconnected hy-
draulic lines and fittings.
4. Lubricate and install new O- ring(s) on manifold fit-
tings. Connect hydraulic lines to hydraulic manifold fit-
tings. Properly tighten all connections (see Hydraulic
Hose and Tube Installation in the General Information
section of this chapter).
5. Secure AWD manifold to frame by tightening three
(3) cap screws.
6. Check oil level in hydraulic reservoir and add correct
oil if necessary.
7. Follow hydraulic system start- up procedures (see
Hydraulic System Start - up in this section).
Hydraulic
System