Form No. 3394-979 Rev A Reelmaster® 5010-H Traction Unit Model No. 03674—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Contents Bleeding Air from the Fuel Injectors..........................42 Electrical System Maintenance ....................................43 Servicing the Engine Starting Battery ........................43 Fuses ....................................................................43 Drive System Maintenance .........................................45 Adjusting the Traction Drive for Neutral....................45 Adjusting the Rear Wheel Toe-in ..............................45 Cooling System Maintenance ..
Safety tangled in moving parts. Do not operate the equipment when barefoot or wearing open sandals. This machine is designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012 specifications in effect at time of production. • Thoroughly inspect the area where the equipment is to Improper use or maintenance by the operator or owner can result in injury.
• Slow down and use caution when making turns and • Remember there is no such thing as a safe slope. Travel • • • • • • • • • • • • on grass slopes requires particular care. To guard against overturning: – do not stop or start suddenly when going up or downhill; – machine speeds should be kept low on slopes and during tight turns; – stay alert for humps and hollows and other hidden hazards; – Do not turn sharply. Use care when reversing.
• If the fuel tank has to be drained, do this outdoors. WARNING • Be careful during adjustment of the machine to prevent Engine exhaust contains carbon monoxide, which is an odorless, deadly poison that can kill you. entrapment of the fingers between moving blades and fixed parts of the machine. Do not run engine indoors or in an enclosed area. • On multi-cylinder/multi-reel machines, take care as rotating one cylinder/reel can cause other cylinders/reels to rotate.
Sound Pressure Level • Before disconnecting or performing any work on the hydraulic system, all pressure in the system must be relieved by stopping the engine and lowering the cutting units and attachments to the ground. This unit has a sound pressure level at the operator’s ear of 81 dBA, which includes an Uncertainty Value (K) of 1 dBA. • Check all fuel lines for tightness and wear on a regular Sound pressure level was determined according to the procedures outlined in EN ISO 5395:2013. basis.
110-0986 106-6755 1. Press the brake pedal and parking brake pedal to set the parking brake. 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Press the brake pedal to apply the brake. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 3. Press the traction pedal to move the machine forward. 4. Reel enabled mode 5. Transport mode 93-6689 1. Warning—do not carry passengers. 110-8921 117–2718 1. Traction unit speed 2. Slow 3.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 120–4158 3. Engine—preheat 1.
110-8973 (Affix over part no. 110–8869 for CE*) 110-8869 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained. * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. The 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 8 Use Qty. No parts required – Adjust the tire pressure. No parts required – Adjust the step height. No parts required – Adjust the control arm position. Cutting units 5 Install the cutting units Finishing kit 1 Mount the finishing kits (Finishing kits are sold separately) No parts required – Adjust the turf compensation spring.
2 Adjusting the Step Height No Parts Required Procedure The height of the steps can be adjusted for the operators comfort. 1. Remove the 2 bolts and nuts securing the step brackets to the traction unit frame (Figure 2) Figure 3 1. Control arm 3. Bolts (2) 2. Retaining brackets 2. Rotate the control arm to the desired position and tighten the 2 bolts. 4 Installing the Cutting Units Figure 2 1. Step Parts needed for this procedure: 2. Step brackets 5 2.
Figure 6 1. Opposite carrier frame tab D. 2. Rod bracket Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 6). Note: When installing or removing the cutting units, make sure the hairpin cotter is installed in the spring rod hole next to the rod bracket. Otherwise, the hairpin cotter must be installed in the hole in the end of the rod. G027133 5. Lower all the lift arms completely. 1 6. Remove the snapper pin and the cap from the lift arm pivot yoke (Figure 7).
Figure 10 1. Lift arm chain 2. Chain bracket 12. Coat the spline shaft of the reel motor with clean grease. Figure 8 1. Lift arm 13. Oil the reel motor O-ring and install it onto the motor flange. 3. Lift arm pivot yoke 2. Carrier frame shaft 14. Install the motor by rotating it clockwise so that the motor flanges clear the bolts (Figure 11). Rotate the motor counterclockwise until the flanges encircle the bolts then tighten the bolts. 8.
6. Repeat the procedure on the remaining (4) bulkhead locations as shown in Figure 13 thru Figure 16. 5 Important: The connector plates are positioned differently at the remaining locations so the hose can be routed through the bulkhead bracket and to the cutting unit without getting twisted or kinked.
2 6 Adjusting the Turf Compensation Spring 1 No Parts Required Procedure 3The turf compensation spring (Figure 17) transfers weight from the front to the rear roller. (This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing.) Important: Make spring adjustments with the cutting unit mounted to the traction unit, pointing straight ahead and lowered to the shop floor. g027127 Figure 15 #3 cutting unit location, right rear 1. Extra flange head nut 1.
5. Inside the hood, insert the metal washer onto the latch and secure with the nut. Make sure the latch engages the frame catch when it is locked. Use the enclosed hood latch key to operate the hood latch. 7 Installing the CE Hood Latch 8 Parts needed for this procedure: 1 Hood latch assembly 1 Washer Using the Cutting Unit Kickstand Procedure Parts needed for this procedure: 1. Unlatch and raise the hood. 2. Remove the rubber grommet from the hole in the left side of the hood (Figure 18).
Product Overview Controls Seat Adjusting Knobs The seat adjusting lever (Figure 22) allows you to adjust the seat fore and aft. The weight adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator. The height adjusting knob adjusts the seat for the operator's height. Figure 21 1. Chain bracket 3. Cutting unit kickstand 2. Snapper pin Figure 22 1. Weight gauge 3. Height adjusting knob 2. Weight adjusting knob 4.
Brake Pedal 2 1 Press the brake pedal (Figure 23) to stop the machine. Parking Brake To engage the parking brake, (Figure 23) push down on the brake pedal and press the top forward to latch. To release the parking brake, press the brake pedal until the parking brake latch retracts. 3 4 5 6 G021208 Figure 24 1. Lower mow/raise control lever 2. Key switch 4. Enable/disable switch 3. InfoCenter 6. Headlight switch 5.
CAUTION If you do not disconnect the power to the cutting units, someone could accidentally start the cutting unit, causing serious injury to hands and feet. Always separate the cutting unit power disconnect connectors before working on the cutting units. Figure 25 1.
Using the InfoCenter LCD Display InfoCenter Icon Description SERVICE DUE The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 27) There are multiple display screens on the InfoCenter. You can switch between the screens, at any time, by pressing any of the InfoCenter buttons and then selecting the appropriate directional arrow.
Using the Menus InfoCenter Icon Description (cont'd.) To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu. Refer to the following tables for a synopsis of the options available from the menus: Battery Motor/Generator (not charging) Main Menu Motor/Generator (charging) Menu Item Description Faults The Faults menu contains a list of the recent machine faults.
Engine Run Backlap Indicates the inputs, qualifiers, and outputs for starting the engine. About Menu Item Description Indicates the inputs, qualifiers and outputs for operating the backlap function. Model Lists the model number of the machine. SN Lists the serial number of the machine. Machine Controller Revision Lists the software revision of the master controller.
The ability to view and change the settings in the Protected Menu can be changed. Once the Protected Menu has been accessed, scroll down to Protect Settings. Using the right button, changing Protect Settings to OFF will allow the ability to view and change the settings in the Protected Menu without entering the passcode. Changing Protect Settings to ON will hide the protected options and will require entering a passcode to change the setting in the Protected Menu.
Specifications Note: Specifications and design are subject to change without notice. Transport Width 228 cm (90 inches) Width of cut 254 cm (100 inches) Length 282 cm (111 inches) Height w/ ROPs 160 cm (63 inches) Weight 1,259 kg (2,776 lb ) Engine Kubota 24.
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Lower the cutting units to the ground, set the parking brake and remove the key from the ignition switch before servicing or making adjustments to the machine.
Checking the Cooling System Adding Fuel Clean debris off of the screen, oil cooler, and front of the radiator daily and more often if conditions are extremely dusty and dirty. Refer to the section on Removing Debris from the Cooling System in Cooling System Maintenance (page 46). Use only clean, fresh diesel fuel or biodiesel fuels with low (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40.
1 DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Never fill the fuel tank inside an enclosed trailer. G021210 • Never smoke when handling fuel, and stay away from an open flame or where fuel fumes may be ignited by a spark. Figure 31 1.
high ambient temperatures, 65° F (18° C) to 120° F (49° C), ISO VG 68 hydraulic fluid may offer improved performance. Checking the Reel to Bedknife Contact Premium Biodegradable Hydraulic Fluid-Mobil EAL EnviroSyn 46H Each day before operating, check reel to bedknife contact, regardless if the quality of cut had previously been acceptable. There must be light contact across the full length of the reel and the bedknife (refer to Adjusting the Reel to Bedknife in the cutting unit Operator's Manual).
Note: Normally, the engine should start after the above bleeding procedures are followed. However, if engine does not start, air may be trapped between injection pump and injectors; refer to Bleeding Air from the Injectors. DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.
Adjusting the Lift Arm Turn Around Position 2. If further adjustments are required, in the settings menu, scroll down to the F Reel RPM, R Reel RPM or both. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brakes, and remove the key from ignition switch. 3. Press the right button to change the reel speed value.
Figure 36 g027077 1. Bypass valve Figure 38 1. Rear tie down 2. Close the bypass valve before starting the engine. However, do not exceed 7-11 N-m. (5-8 ft-lb) torque to close the valve. Transporting the Machine Important: Running the engine with the bypass valve open will cause the transmission to overheat. Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law.
Loading the Machine Use extreme caution when loading the machine onto a trailer or a truck. One full-width ramp that is wide enough to extend beyond the front tires of the machine is recommended instead of individual ramps for each tire (Figure 39). If it is not possible to use one full-width ramp, use enough individual ramps to simulate a full-width continuous ramp. The ramp should be long enough so that the angles do not exceed 15 degrees (Figure 39).
Understanding the Diagnostic Light 2. Turn the key switch to the On position, but do not start the machine. 3. Locate the appropriate switch function in the diagnostics menu on the InfoCenter. The machine is equipped with a diagnostic light which indicates if the electronic controller senses an electronic malfunction. The diagnostic light is located on the control arm (Figure 41).
Operating Tips Familiarization Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels. When you feel familiar with the machine, practice operating up and down slopes at different speeds. Warning System If a warning light comes on during operation, stop the machine immediately and correct the problem before continuing operation.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the first hour Maintenance Procedure • Torque the wheel lug nuts to 94 to 122 N⋅m (70 to 90 ft-lb ). After the first 8 hours • Check the condition and tension of the alternator belt. After the first 10 hours • Torque the wheel lug nuts to 94 to 122 N⋅m (70 to 90 ft-lb).
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Maintenance Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. Check the radiator and screen for debris. Check unusual engine noises.1 Check unusual operating noises. Check the hydraulic system oil level. Check hydraulic hoses for damage.
Service Interval Chart Figure 42 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication • Cutting unit lift arm cylinders (2 each) (Figure 44) Greasing the Bearings and Bushings If you operate the machine under normal conditions, lubricate all grease fittings for the bearings and bushings after every 50 hours of operation with No.
• Cutting unit carrier frame and pivot (2 each) (Figure 45) • Axle steering pivot (1) (Figure 48) Figure 48 • Steering cylinder ball joints (2) (Figure 49) Figure 45 • Lift arm pivot shaft (1 each) (Figure 46) Figure 46 Figure 49 • Rear axle tie rod (2) (Figure 47) • Brake pedal (1) (Figure 50) G011615 Figure 50 Figure 47 39
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 51) requires it. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed.
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. • Do not fill the fuel tank completely full. Add fuel to the fuel tank until the level is 6 to 13 mm (1/4 to 1/2 in.) below the bottom of the filler neck.
Figure 55 g027141 1. Water separator filter canister Figure 56 1. Fuel injectors 3. Clean the area where the filter canister mounts. 4. Remove the filter canister and clean the mounting surface. 2. Turn the key in the key switch to the On position and watch the fuel flow around the connector. When you observe a solid flow of fuel, turn the key to the Off position. 5. Lubricate the gasket on the filter canister with clean oil. 6.
Fuses Electrical System Maintenance There are 8 fuses in the 12 volt electrical system. The fuse block (Figure 57) is located behind the control arm access panel. Important: Before welding on the machine, disconnect all cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system.
1 2 Figure 61 g027135 Figure 59 1. Fuse block cover 2. Fuse block g027136 1 Figure 60 1.
Drive System Maintenance 5. Tighten the locknut to secure the adjustment. 6. Stop the engine. Remove the jack stands and lower the machine to the shop floor. 7. Test drive the machine to make sure it does not creep. Adjusting the Traction Drive for Neutral Adjusting the Rear Wheel Toe-in The machine must not creep when the traction pedal is released. If it does creep, adjust as follows: 1. Rotate the steering wheel so that the rear wheels are straight ahead. 1.
Cooling System Maintenance Removing Debris from the Cooling System Remove debris from the screen, oil coolers, and radiator daily (clean more frequently in dirty conditions). 1. Turn the engine off and remove the key from the ignition switch. 2. Thoroughly clean all debris out of the engine area. 3. Unlatch the clamp and pivot open the rear screen (Figure 64). Figure 65 1. Oil cooler 2. Oil cooler latches 6. Thoroughly clean both sides of the oil cooler and the radiator (Figure 66) with compressed air.
Brake Maintenance Adjusting the Parking Brake Latch Adjusting the Parking Brakes If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 67) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. 1. Loosen the 2 screws securing the parking brake pawl to the frame (Figure 69). 2 4 1 Figure 67 1.
Belt Maintenance Hydraulic System Maintenance Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours thereafter. Changing the Hydraulic Fluid Tensioning the Alternator Belt Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. 1. Open the hood. 2.
Replacing the Hydraulic Filter WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Important: Use of any other filters may void the warranty on some components. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brake, and remove the key from the ignition switch.
Cutting Unit System Maintenance 2 Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. 1 Note: When backlapping, the front units all operate together, and the rear units operate together. 1.
Storage 7. If the reels stall or become erratic while backlapping, select a higher reel speed setting until the speed stabilizes, then return the reel speed to your desired speed. This can be done using the buttons on the InfoCenter. Preparing the Traction Unit 1. Thoroughly clean the traction unit, cutting units, and engine. 8.
Notes: 52
Notes: 53
Notes: 54
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
