Form No. 3392-292 Rev A Reelmaster® 5010 Series Traction Unit Model No. Model No. Model No. Model No. Model No. Model No. Register at www.Toro.com. Original Instructions (EN) 03675—Serial No. 315000001 and Up 03675N—Serial No. 315000001 and Up 03676—Serial No. 315000001 and Up 03676N—Serial No. 315000001 and Up 03677—Serial No. 315000001 and Up 03677N—Serial No.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Contents Checking the Fuel Lines and Connections ..................42 Servicing the Water Separator ..................................42 Cleaning the Fuel Pick-up Tube Screen ......................42 Bleeding Air from the Fuel Injectors..........................42 Electrical System Maintenance ....................................43 Servicing the Battery...............................................43 Checking the Fuses.................................................44 Drive System Maintenance ...........
Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. • Replace faulty silencers/mufflers. • Evaluate the terrain to determine what accessories and Improperly using or maintaining the machine can result in injury.
• Slow down and use caution when making turns and • Remember there is no such thing as a safe slope. Travel • • • • • • • • • • • • on grass slopes requires particular care. To guard against overturning: – do not stop or start suddenly when going up or downhill; – machine speeds should be kept low on slopes and during tight turns; – stay alert for humps and hollows and other hidden hazards; – Do not turn sharply. Use care when reversing.
• Raise the cutting units when driving from one work area or disconnecting from battery. Wear protective clothing and use insulated tools. to another. • Do not touch the engine, silencer/muffler, or exhaust Hauling pipe while the engine is running or soon after it has stopped because these areas could be hot enough to cause burns. • Use care when loading or unloading the machine into a trailer or truck.
Sound Power Level Vibration Level Model 03675 and 03676 Model 03676 This unit has a guaranteed sound power level of 103 dBA, which includes an Uncertainty Value (K) of 1 dBA. Hand-Arm Measured vibration level for right hand = 0.37 m/s2 Sound power level was determined according to the procedures outlined in ISO 11094. Measured vibration level for left hand = 0.51 m/s2 Uncertainty Value (K) = 0.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 110-8921 1. Traction unit speed 2. Slow 3. Fast 93–6696 1. Stored energy hazard—read the Operator's Manual. 110-9642 1. Stored energy hazard—read the Operator's Manual. 2.
117–2718 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 121–5644 10.
110-8973 (Affix over part no. 110–8869 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN ISO 5395:2013. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3.
125-8753 1. Read the Operator's Manual for more maintenance information.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. No parts required – Adjust the tire pressure. No parts required – Adjust the step height. No parts required – Adjust the control arm position. Front hose guide-R.H. Front hose guide-L.H. 1 1 Install the cutting units No parts required – Adjust the turf compensation spring. Hood latch assembly Washer 1 1 Install the CE hood latch.
2 Adjusting the Step Height No Parts Required Procedure You can adjust the height of the steps for better comfort. 1. Remove the 2 bolts and nuts securing the step brackets to the traction unit frame (Figure 2) Figure 3 1. Control arm 3. Bolts (2) 2. Retaining brackets 2. Rotate the control arm to the desired position and tighten the 2 bolts. 4 Installing the Cutting Units Figure 2 1. Step 2. Step brackets Parts needed for this procedure: 2.
Figure 6 1. Opposite carrier frame tab D. 2. Rod bracket Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 6). Important: On the #4 (left front) and #5 (right front) cutting units (Figure 7), use the rod bracket mounting nuts to install the hose guides to the front of the cutting unit tabs (Figure 8). The hose guides should lean toward the center cutting unit (Figure 8 and Figure 9). Figure 4 1. Counter weight 5.
1 1 g019284 Figure 9 1. Hose guides (each must lean toward the center cutting unit) Note: When installing or removing the cutting units, make sure the hairpin cotter is installed in the spring rod hole next to the rod bracket. Otherwise, the hairpin cotter must be installed in the hole in the end of the rod. 6. Lower all the lift arms completely. 7. Remove the snapper pin and the cap from the lift arm pivot yoke (Figure 10). Figure 11 1. Lift arm 3. Lift arm pivot yoke 2.
B. Insert the lift arm yoke onto the carrier frame shaft (Figure 11). C. Insert the lift arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 12). 10. Insert the cap over the carrier frame shaft and lift arm yoke. 11. Secure the cap and the carrier frame shaft to the lift arm yoke with the snapper pin. Use the slot if a steering cutting unit is desired or use the hole if the cutting unit is to be locked in position (Figure 10). 12.
Figure 15 1. Turf compensation spring 3. Spring rod 2. Hair pin cotter 4. Hex nuts 2. Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 12.7 cm (5 inches) on Reelmaster 5410, 5-inch cutting units or 15.9 cm (6.25 inches) on Reelmaster 5510 and 5610, 7-inch cutting units (Figure 15). Note: When operating on rough terrain decrease the spring length by 13 mm (1/2 inch). Ground following will be slightly decreased.
rubber sealing washer remains to the outer side of the hood (Figure 17). 6 5. Inside the hood, insert the metal washer onto the latch and secure with the nut. Make sure that the latch engages the frame catch when it is locked. Use the enclosed hood latch key to operate the hood latch. Installing the CE Hood Latch Parts needed for this procedure: 1 Hood latch assembly 1 Washer 7 Using the Cutting Unit Kickstand Procedure 1. Unlatch and raise the hood. 2.
Product Overview Controls Seat Adjusting Knobs The seat adjusting lever (Figure 20) allows you to adjust the seat fore and aft. The weight adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator. The height adjusting knob adjusts the seat for the operator's height. Figure 19 1. Chain bracket 3. Cutting unit kickstand 2. Snapper pin Figure 20 1. Weight gauge 3. Height adjusting knob 2. Weight adjusting knob 4.
Throttle Control Move the throttle control (Figure 22) forward to increase the engine speed and rearward to decrease speed. Figure 22 Figure 21 4. Enable/disable switch 5. Parking brake 1. Lower mow/raise control lever 2. Key switch 6. Tilt steering pedal 3. InfoCenter 6. Headlight switch 1. Traction pedal 4. Brake pedal 2. Mow/transport lever 3. Mow speed limiter and spacers 5.
1 Figure 25 1. Power point g021209 Figure 23 1. Backlap levers Hydraulic Filter Restriction Indicator With the engine running at normal operating temperature, view the indicator (Figure 24), it should be in the green zone. When the indicator is in the red zone, change the hydraulic filters. Figure 24 1. Hydraulic filter restriction indicator Power Point The power point is a 12-volt power supply for electronic devices (Figure 25).
Using the InfoCenter LCD Display InfoCenter Icon Description (cont'd.) The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 26) There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen, at any time, by pressing any of the InfoCenter buttons and then selecting the appropriate directional arrow.
InfoCenter Icon Description (cont'd.) Diagnostics The Diagnostics menu displays the state of each machine switch, sensor, and control output. You can use this to troubleshoot certain issues as it will quickly tell you which machine controls are on and which are off. Settings The Settings menu allows you to customize and modify configuration variables on the InfoCenter display. About The About menu lists the model number, serial number, and software version of your machine.
Front Backlap Reel Speed Controls the speed of the front reels in backlap mode. Rear Backlap Reel Speed Controls the speed of the rear reels in backlap mode. Protected Menus Allows the superintendant/mechanic to access protected menus by inputting a passcode. Blade Count Controls the number of blades on the reel for reel speed. Mow Speed Controls the ground speed for determining the reel speed. Height of cut (HOC) Controls the height of cut (HOC) for determining the reel speed.
• Use the center and right button to select the appropriate the InfoCenter, the setting can be manually changed to accommodate for different mowing conditions. HOC setting. (If the exact setting is not displayed, select the nearest HOC setting from the list displayed). • To change the Reel Speed Settings, scroll down to the F Reel RPM, R Reel RPM or both. • Press the left button to exit HOC and save the setting. • Press the right button to change the reel speed value.
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Lower the cutting units to the ground, set the parking brake and remove the key from the ignition switch before servicing or making adjustments to the machine.
Checking the Cooling System Adding Fuel Clean debris off of the screen, oil cooler, and front of the radiator daily and more often if conditions are extremely dusty and dirty. Refer to Removing Debris from the Cooling System (page 45). Use only clean, fresh diesel fuel or biodiesel fuels with low (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40. Purchase fuel in quantities that can be used within 180 days to ensure fuel freshness.
1 DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Never fill the fuel tank inside an enclosed trailer. G021210 • Never smoke when handling fuel, and stay away from an open flame or where fuel fumes may be ignited by a spark. Figure 30 1.
Pour point, ASTM D97 -36.7°C to -45°C (-34°F to -49°F) 11 or better 500 ppm (maximum) 3. Remove cap/dipstick from filler neck and wipe it with a clean rag. Insert dipstick into filler neck; then remove it and check level of fluid. Fluid level should be within operating range on dipstick. Do not overfill the tank. FZG, fail stage Water content (new fluid) Industry Specifications: Vickers I-286-S, Vickers M-2950-S, Denison HF-0, Vickers 35 VQ 25 (Eaton ATS373-C) 4.
Note: Normally, the engine should start after the above bleeding procedures are followed. However, if engine does not start, air may be trapped between injection pump and injectors; refer to Bleeding Air from the Fuel Injectors (page 42). DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.
Adjusting the Lift Arm Turn Around Position 2. If further adjustments are required, in the settings menu, scroll down to the F Reel RPM, R Reel RPM or both. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brakes, and remove the key from ignition switch. 3. Press the right button to change the reel speed value.
Figure 35 Figure 36 1. Front jacking point 1. Front tie-down • Rear—each side of the machine on the rear frame • Rear—rectangular axle tube on the rear axle (Figure 37) Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
Pushing or Towing the Machine machine to tip backward. If loading the machine on or near a slope, position the trailer or truck so that it is on the down side of the slope and the ramp extends up the slope. This will minimize the ramp angle. The trailer or truck should be as level as possible. In an emergency, the machine can be moved by opening the bypass valve in the variable displacement hydraulic pump and pushing or towing the machine.
Replace any malfunctioning switches and repair any damaged or worn wiring. 1 Note: The InfoCenter display also has the ability to detect which output solenoids or relays are turned on. This is a quick way to determine if a machine malfunction is electrical or hydraulic. TORO Verifying Output Function 1. Park the machine on a level surface, lower the cutting units, stop the engine, and engage the parking brake. 2. Turn the key switch to the On position and start the machine. g021272 Figure 40 3.
Understanding the Warning System If a warning light comes on during operation, stop the machine immediately and correct the problem before continuing operation. Serious damage could occur if you operate the machine with a malfunction. Mowing Grass Start the engine and move the throttle to the Fast position. Move the Enable/Disable switch to the Enable position and use the Lower Mow/Raise lever to control the cutting units (the front cutting units are timed to lower before the rear cutting units).
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the first hour Maintenance Procedure • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb ). After the first 8 hours • Check the condition and tension of the alternator belt. After the first 10 hours • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb).
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Maintenance Check Item Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. Check the radiator and screen for debris. Check unusual engine noises.1 Check unusual operating noises. Check the hydraulic system oil level. Check the hydraulic filter indicator.
Service Interval Chart Figure 41 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions, lubricate all grease fittings for the bearings and bushings after every 50 hours of operation with #2 general-purpose, lithium-based grease.
• Lift arm pivots (1 each) (Figure 43) • Axle steering pivot (1) (Figure 47) • Cutting unit carrier frame and pivot (2 each) (Figure 44) Figure 47 • Steering cylinder ball joints (2) (Figure 48) Figure 44 • Lift arm pivot shaft (1 each) (Figure 45) Figure 48 Figure 45 • Brake pedal (1) (Figure 49) • Rear axle tie rod (2) (Figure 46) G011615 Figure 49 Figure 46 39
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 50) requires it. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed.
4. While pulling the throttle cable, to remove any slack, tighten the throttle cable connector. Note: When tightened, the cable pivot must be free to swivel on the injection pump lever arm. 5. If the throttle does not stay in position during operation, increase the torque on the locknut, used to set the friction device on the throttle lever. Figure 53 1. Oil filter 4. Apply a light coat of clean oil to the new filter seal. 5. Install the replacement oil filter to the filter adapter.
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. Figure 55 1. Water separator filter canister • Do not fill the fuel tank completely full. Add fuel to the fuel tank until the level is 6 to 13 mm (1/4 to 1/2 in.
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery Figure 56 WARNING 2. Turn the key in the key switch to the On position and watch the fuel flow around the connector. When you observe a solid flow of fuel, turn the key to the Off position.
Checking the Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 57) is located behind the control arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. If it does creep, adjust as follows: 1. Park the machine on a level surface, stop the engine, and lower the cutting units to the floor. 2. Jack up the front of the machine until the front tires are off the shop floor.
Cooling System Maintenance 6. Stop the engine. Remove the jack stands and lower the machine to the shop floor. 7. Test drive the machine to make sure that it does not creep. Removing Debris from the Cooling System Adjusting the Rear Wheel Toe-in Remove debris from the screen, oil coolers, and radiator daily (clean more frequently in dirty conditions). 1. Rotate the steering wheel so that the rear wheels are straight ahead. 1. Turn the engine off and remove the key from the ignition switch. 2.
Brake Maintenance Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 64) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. Figure 62 1. Oil cooler 2. Oil cooler latches Figure 64 6. Thoroughly clean both sides of the oil cooler and the radiator (Figure 63) with compressed air. 1.
Belt Maintenance Adjusting the Parking Brake Latch Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours thereafter. If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. 1. Loosen the 2 screws securing the parking brake pawl to the frame (Figure 66). Tensioning the Alternator Belt 1. Open the hood. 2.
Replacing the Hydraulic Filters Hydraulic System Maintenance The hydraulic system is equipped with a service interval indicator (Figure 69). With the engine running at operating temperature, view the indicator, it should be in the green zone. When the indicator is in the red zone, change the hydraulic filters. Changing the Hydraulic Fluid Change the hydraulic fluid after every 800 operating hours, in normal conditions.
WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. • Use cardboard or paper to find hydraulic leaks.
Cutting Unit System Maintenance 1 Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. Note: When backlapping, the front units all operate together, and the rear units operate together. g021221 1.
Storage stabilizes, then return the reel speed to your desired speed. 9. To make an adjustment to the cutting units while backlapping, turn the reels off by moving the Lower Mow/Raise lever rearward and the Enable/Disable switch to the Disable position, and then stop the engine. After completing the adjustments, repeat steps 4 through 8. Preparing the Traction Unit 1. Thoroughly clean the traction unit, cutting units, and engine. 2. Check the tire pressure.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
