Operator's Manual

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 5510/5610 Series and 6500-D/6700-D Cutting Unit with 7in Reel

FormNo.3391-945RevA

RearRollerBrushKit

Reelmaster

5210/5410SeriesCuttingUnitwith5inReeland

Reelmaster

5510/5610Seriesand6500-D/6700-DCuttingUnit

with7inReel

ModelNo.03668

Operator'sManual

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Therearrollerbrushkitsaremountedtothereelmowerson

aride-onmachineandisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.Itisprimarily

designedtokeepthecuttingunitrearrollerfreeofgrass

anddebriswhichleadstoabetteraftercutappearance

onwell-maintainedlawnsinparks,sportselds,andon

commercialgrounds.

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

SafeOperatingPractices

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatormanualsbefore

operatingthecuttingunit.

•Read,understand,andfollowallinstructionsinthis

operator’smanualbeforeoperatingthebrushkit.

•Neverallowchildrentooperatethecuttingunits.Do

notallowadultstooperatetractionunitorcuttingunits

withoutproperinstruction.Onlytrainedoperatorswho

havereadthismanualshouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantial,slip-resistantfootwear.Donot

operatecuttingunitwhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosettingclothing

whichcouldgetcaughtinmovingparts.Alwayswear

longpantsandsubstantialshoes.Wearingsafetyglasses,

safetyshoesandahelmetisadvisableandrequiredby

somelocalordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitblades.Keepall

bystandersawayfromthemowingarea.

•Ifthebladesstrikeasolidobjectorthecuttingunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsandbrushesareinsafeoperating

conditionbykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories

tokeeptheToroallToro.Neveruse“will-t”replacement

partsandaccessoriesmadebyothermanufacturers.

LookfortheTorologotoassuregenuineness.Using

unapprovedreplacementpartsandaccessoriescouldvoid

thewarrantyofTheToro®Company.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3391-945*A

Summary of content (16 pages)

PAGE 1
Form No. 3391-945 Rev A Rear Roller Brush Kit Reelmaster® 5210/5410 Series Cutting Unit with 5in Reel and Reelmaster® 5510/5610 Series and 6500-D/6700-D Cutting Unit with 7in Reel Model No. 03668 Operator's Manual WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
PAGE 2
Setup Media and Additional Parts Description Use Qty. Operator's Manual 1 Read before installing and operating. Parts Catalog 1 Use to look up replacement parts. Note: Determine the left and right sides of the cutting unit from behind the cutting unit. Important: The Rear Roller Brush Kit is only to be used when cutting in the height of cut range of 6 to 25 mm (1/4 to 1 inch). Use the High Height of Cut Brush, Part No. 110–1740 when cutting above 25 mm (1 inch).
PAGE 3
Figure 3 1. Brush cover Figure 2 1. Idler pulley installation for left end of reel 2. Idler pulley installation for right end of reel 2. Bottom drain plug 4 3. Carriage bolt and nut 4.
PAGE 4
2. Ensure that the cutting units are disengaged. Turn the engine off and remove the key. Remove all cutting units from the traction unit. 6. Mount the roller brush housing to the reel bearing housing with 2 Allen Head Bolts (3/8 x 1 inch) (Figure 6). Position the roller brush housing so that the threaded hole is toward the front of the cutting unit. Important: Check the cutting unit for desired height-of-cut and attitude. Reset per Operator’s Manual, if required, before installing Rear Roller Brush Kit.
PAGE 5
9. Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 10). Figure 8 1. Roller brush assembly Figure 10 2. Roller brush mounting bracket 1. Excluder seal 3. Mounting bracket 2. Bearing housing Important: The roller brush assembly mounting brackets must be mounted directly to the top surface of the cutting unit side plate mounting flange. Do not put spacers between the roller brush mounting brackets and the side plate mounting flanges.
PAGE 6
Note: The roller brush pivot plate is properly seated when there is no resistance from the rubber grommet and it pivots freely. 13. Apply 242 Loctite (blue) to the 2 bolts (5/16 x 5/8 inch) and use them to mount the brush plate to the roller brush bearing housing (Figure 11). Torque the bolts to 20 to 25 N-m (15 to 19 ft-lb). 14. Check to make sure the roller brush plate is parallel to the cutting unit side plate.
PAGE 7
• Start the belt on the drive pulley (Figure 16). 17. Tighten the 2 bolts securing each roller brush bearing housing to the roller brush mounting brackets. 18. Apply 242 Loctite (blue) to the shoulder bolt (Figure 11). Secure the brush plate to the roller brush housing with the shoulder bolt. (Figure 11). Torque the bolt to 20 to 25 N-m (15 to 19 ft-lb). • While guiding the belt onto the drive pulley, rotate the reel forward to draw the belt onto the drive pulley.
PAGE 8
Figure 18 1. Belt cover 26. Lubricate the grease fittings on each of the roller brush bearing housings and on the remainder of the cutting unit with No. 2 general-purpose, lithium-based grease (Figure 19). Wipe off any excess grease, specifically around the excluder seals. Figure 20 1. Groomer cover 2. Cover mounting nut (2) 2. Remove the 2 flange nuts (5/16 inch) securing the groomer weight to the groomer cover and remove the weight (Figure 21). Figure 19 Figure 21 1.
PAGE 9
brush assembly mounting brackets to the cutting unit side plates with the nuts previously removed. 1 Figure 22 1. Groomer cover 2. Grommet 6. Install the previously removed set screw and the set screw included with the Groomer Kit, into the holes previously used for the cover mounting screws. Apply 242 Loctite (blue) to the set screws prior to installation. G009067 Figure 24 1. Roller brush assembly Note: The set screws should be flush with the groomer cover.
PAGE 10
Note: The roller brush pivot plate is properly seated when there is no resistance from the rubber grommet and it pivots freely. Figure 27 1. Shoulder bolt 2. Brush plate Figure 25 3. Bolt 1. Roller brush mounting bracket 3. Extra 6 mm (1/4 inch) spacers 5. Roller brush mounting bracket 6. Flange lock nuts 7. Roller brush bearing housing 4. Grommet in bearing housing 2. Cutting unit side plate mounting flange 14.
PAGE 11
Figure 28 1. Loosen these bolts. Figure 30 1. Side plate 4. Rear roller 2. Roller brush 5. Ensure that there is clearance here. 3. Light contact Note: The roller brush shaft must be parallel to the rear roller. Note: The orientation of the non–drive roller brush bearing housing should be the same as drive side bearing housing. 18. Tighten the 2 bolts securing each roller brush bearing housing to the roller brush mounting brackets. 19. Apply 242 Loctite (blue) to the shoulder bolt (Figure 27).
PAGE 12
• Lay a straight edge along the outer face of the drive pulley (Figure 33). Do not lay the straight edge across both the drive and driven pulleys. Figure 33 Figure 31 1. Groomer pulley mounting bolt (remove) 3. Bolt-Torque to 47 to 54 N-m (35 to 40 ft-lb) • The outer faces of the drive and driven pulleys 2. Drive pulley should be in line within 0.76 mm (0.030 inch). • If the pulleys are not aligned, Refer to the section 23.
PAGE 13
Figure 37 Figure 35 1. Non–drive bearing housing 3. Brush shaft 2. Excluder seal 5 3. Remove the 2 J-bolts and nuts (Figure 38). 4. Slide the existing brush off the brush shaft (Figure 38). Installing the High Height of Cut Brush (optional) 5. Loosen the 2 bolts, washers, and nuts securing the drive bearing housing to the bearing housing mounting bracket (Figure 38). No Parts Required 6. Slide the high height of cut brush onto the brush shaft (Figure 38). Procedure 7.
PAGE 14
Note: Wear a padded glove or use a heavy rag to rotate the reel. 9. Install the excluder seal and the non drive bearing housing onto the brush shaft (Figure 37). 10. Mount the non-drive bearing housing to the bearing housing mounting bracket with the 2 bolts, washers, and nuts previously removed, being careful not to knock the seal spring off. 3. Remove the locknut securing the driven pulley to the brush shaft (Figure 39 or Figure 40).
PAGE 15
• Start the belt on the drive pulley (Figure 16). • While guiding the belt onto the drive pulley, rotate the reel forward to draw the belt onto the drive pulley. Note: Wear a padded glove or use a heavy rag to rotate the reel. Important: Make sure that the ribs on the belt are properly seated in the grooves in each pulley. Also, make sure that the belt is in the center of the idler pulley. 9. Check the pulley alignment. Adjust it, if necessary.
PAGE 16
Declaration of Incorporation Model No. Serial No.