Form No. 3402-461 Rev A 8 or 11-Blade DPA Cutting Unit Reelmaster® 6000-D Series Traction Unit Model No. 03698—Serial No. 316000001 and Up Model No. 03699—Serial No. 316000001 and Up Register at www.Toro.com.
WARNING Model No. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Serial No. This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This product complies with all relevant European directives.
Safety advisable and required by some local ordinances and insurance regulations. Secure loose clothing. This machine has been designed in accordance with EN ISO 5395:2013. • Tie back long hair. Do not wear jewelry. • Remove all debris or other objects that might be picked Improper use or maintenance of this equipment can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 Cutting unit 1 Inspect the cutting unit. No parts required – Remove the tipper assemblies. Lift chain Chain bracket U-bolt Nut Screw Washer Nut 3 4 5 6 7 Use Qty. 5/7 5/7 5/7 10/14 5/7 5/7 5/7 Mount the lift brackets and chains. Kickstand (supplied with traction unit) 1 Use the kickstand when tipping the cutting unit. No parts required – Adjust the rear shield.
1. Remove the locknut and the washer securing the pivot rod to the number 2 lift arm (Figure 3). Remove the pivot rod and spring from the lift arm. Repeat the procedure on the number 1 and number 3 lift arms. Figure 4 1. Cutting unit 1 6. Cutting unit 6 2. Cutting unit 2 7. Cutting unit 7 3. Cutting unit 3 8. Reel motor 4. Cutting unit 4 9. Weight 5. Cutting unit 5 1. On lift arm numbers 1, 4, and 5, position the chain brackets and U-bolts 38.
7. Mount a lift chain to each chain bracket with a screw, a washer, and a nut, positioning them as shown in Figure 8. 1 Figure 8 1. Lift chain 2 g020547 2. Chain bracket Figure 6 1. Lift arm number 2 = 38.1 cm (15 inches) 2. Lift arm number 3 = 45 degrees 4 Using the Kickstand 5. On lift arm number 6 and number 7, position the brackets and U-bolts 36.8 cm (14.5 inches) behind the center line of the pivot knuckle (Figure 7).
Figure 9 Figure 10 1. Kickstand 1. Rear shield 5 2. Cap screw 6 Adjusting the Rear Shield Mounting the Counterweights No Parts Required No Parts Required Procedure Procedure Under most conditions, best dispersion is attained when the rear shield is closed (front discharge). When conditions are heavy or wet, the rear shield may be opened. All cutting units are shipped with the counterweight mounted to the left end of the cutting unit.
Note: Remove the counterweight (Figure 12). 7 Installing the Cutting Units Parts needed for this procedure: 5/7 2 Large O-ring Screw Procedure 1. Insert a thrust washer onto the horizontal shaft of the pivot knuckle as shown in Figure 14. Figure 12 1. Counterweight 2. On the right end of the cutting unit, remove the plastic plug from the bearing housing (Figure 13). 3. Remove the 2 cap screws from the right side plate (Figure 13). Figure 14 1. Carrier frame 4. Lynch pin 2. Pivot knuckle 5.
Figure 15 1. Lift chain 2. Snapper pin 9. Coat the spline of the reel motor with clean grease. 10. Oil the reel motor O-ring and install it onto the motor flange. 11. Install the motor by rotating it clockwise so that the motor flanges clear the cap screws (Figure 16). 12. Rotate the motor counterclockwise until the flanges encircle the cap screws and then tighten the cap screws. Important: Make sure that the reel motor hoses are not twisted, kinked, or at risk of being pinched. Figure 16 1.
Product Overview Specifications Cutting Unit Operation Weight 8 blade 67 kg (147 lb) 11 blade 69 kg (151 lb) Note: Determine the left and right sides of the machine from the normal operating position. Making Adjustments Attachments/Accessories A selection of Toro-approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.
prevents the shim from passing through on both sides. The bedknife is now parallel to the reel. Note: This procedure should not be needed on daily adjustments, but should be done after grinding or disassembly. 9. From this position (i.e., 1 click in and shim not passing through) turn the bedbar adjusters clockwise 1 click each. Note: Each click turned moves the bedknife 0.022 (0.0009 inches). Do not overtighten the adjusting screws. 10.
Effective Height of Cut 2. Raise the rear of the cutting unit and place a block under the bedknife. This is the actual height that the grass has been cut. For a given bench set height of cut, the actual height of cut will vary depending on the type of grass, time of year, turf, and soil conditions. The cutting unit setup (aggressiveness of cut, rollers, bedknives, attachments installed, turf compensation settings, etc.) will also affect the effective height of cut.
Turf-Compensation Settings The turf-compensation spring transfers the weight from the front to the rear roller. This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing. Important: Make spring adjustments with the cutting unit mounted to the traction unit, pointing straight ahead and lowered to the shop floor. 1. Make sure that the hairpin cotter is installed in the rear hole in the spring rod (Figure 23). Figure 23 1. Turf-compensation spring 3. Spring rod 2.
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers With Groomer Kits Installed 0.64 cm (0.250 inches) Less Normal More 0 0 1 Y Y - 0.95 cm (0.375 inches ) Less Normal More 0 1 2 Y Y - 1.27 cm (0.500 inches) Less Normal More 0 1 2 Y Y Y 1.56 cm (0.625 inches) Less Normal More 1 2 3 Y Y - 1.91 cm (0.750 inches) Less Normal More 2 3 4 Y Y - 2.22 cm (0.875 inches) Less Normal More 2 3 4 Y Y - 2.54 cm (1.000 inches) Less Normal More 3 4 5 Y Y - 2.86 cm (1.
Adjusting the Height of Cut Note: For heights of cut greater than 2.54 cm (1.00 inch) install the High Height-of-Cut Kit. 1. Loosen the locknuts securing the height-of-cut arms to the cutting-unit side plates (Figure 24). Figure 26 Figure 24 1. Adjusting screw Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height of cut is identical at both ends of the bedknife. 3. Height-of-cut arm 2. Locknut 2.
Use the following chart to determine which bedknife is best suited for the desired height of cut. Bedknife/Height of Cut Chart Bedknife Part No. Bedknife Lip Height Height of Cut Low HOC (Optional) 110-4084 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.500 inch) EdgeMax® Low HOC (Optional) 127-7132 5.6 mm (0.220 inch) 6.4 to -12.7 mm (0.250 to 0.500 inch) Extended Low HOC (Optional) 120-1640 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.
Figure 28 1. Lead-in chamfer on right end of bedknife 2. 6 mm (0.25 inch) 3. 1.5 mm (0.060 inch) Note: Do not make lead-in chamfer too large as it may cause turf tufting.
Maintenance 2. Using a rag or a thickly padded glove, hold on to the reel blade and try to move the reel assembly side to side (Figure 31). Lubricating the Cutting Unit Each cutting unit has 6 grease fittings (Figure 29) that must be lubricated regularly with No. 2 lithium grease. The lubrication points include the front roller (2), the rear roller (2), and the reel bearing (2). 1. Wipe each grease fitting with a clean rag. 2.
Servicing the Bedknife The bedknife service limits are listed in the following chart. Important: Operating the cutting unit with the bedknife below the service limit may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part Bedknife Lip Height* Service Limit* EdgeMax® Low HOC (Optional) 127-7132 5.6 mm (0.220 inch) 6.4 to 12.7 mm (0.250 to 0.500 inch) 10/5 degrees Low HOC (Optional) 110-4084 5.6 mm (0.
Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 37). Figure 36 1. Angle-indicator mount 3. Bedknife Figure 37 2. Edge of the magnet mated 4. Angle indicator with the edge of the bedknife 4. Place the angle indicator on the mount as shown in Figure 36. 1. Bedbar-adjusting screw 3. Bedbar 2. Spring-tension nut 4. Washer 2.
Figure 39 1. Bedbar bolt 2. Nut 3. Steel washer 4. Nylon washer Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster. 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and 6 washers. Note: Position a nylon washer on each side of side-plate boss. Place a steel washer outside each of the nylon washers (Figure 39). 3. Torque the bedbar bolts to 27 to 36 N∙m (240 to 320 in-lb).
Servicing the Roller nuts, inner seals, and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your Authorized Toro Distributor for assistance. The Roller Rebuild Kit (Part No. 114-5430) and the Roller Rebuild Tool Kit (Part No. 115-0803) (Figure 41) are available for servicing the roller.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
