Form No. 3392-112 Rev A 8 and 11 Blade DPA Cutting Unit Reelmaster® 6000-D Series Traction Unit Model No. 03698—Serial No. 315000001 and Up Model No. 03699—Serial No. 315000001 and Up Register at www.Toro.com.
WARNING Model No. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This product complies with all relevant European directives.
Safety which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses, safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations. This machine has been designed in accordance with EN ISO 5395:2013.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 Cutting unit 1 Inspect the cutting unit. No parts required – Remove the tipper assemblies. 5/7 5/7 5/7 10/14 5/7 5/7 5/7 Mount lift brackets and chains. Lift chain Chain bracket U-bolt Nut Screw Washer Nut 3 4 5 6 7 Use Qty. Kickstand (supplied with traction unit) 1 Use the kickstand when tipping the cutting unit. No parts required – Adjust the rear shield.
1 Inspecting the Cutting Unit Parts needed for this procedure: 1 Cutting unit Procedure Figure 3 After the cutting unit is removed from the box, inspect the following: 1. Pivot rod 2. Tipper support bracket w/roller 1. Check each end of the reel for grease. Note: The tipper bracket with the roller and the tipper support brackets are not required when operating the DPA cutting units (Figure 3). They may be removed if desired.
3. On lift arm #4 the bracket should be rotated to the left 10 degrees from vertical (Figure 4). 5. On lift arms #6 and #7, position the brackets and U-bolts 36.8 cm (14.5 inches) behind the center line of the pivot knuckle (Figure 6). Note: Rotate the brackets 10 degrees to the outboard side of the machine. 2 1 1 3 2 g020546 Figure 4 1. Lift arm 5 – 38.1 cm (15 inches) g020548 Figure 6 3. Lift arm 1 and 5 – 10 degrees 1. Lift arm 6 – 36.83 cm (14.5 inches) 2. Lift arm 4 – 10 degrees 4.
To open the rear shield (Figure 9), loosen the cap screw securing the shield to the left side plate, rotate the shield to the open position and tighten the cap screw.
Note: Remove the counter weight (Figure 11). 7 Installing the Cutting Units Parts needed for this procedure: 5/7 Large O-ring 2 Screw Procedure 1. Insert a thrust washer onto horizontal shaft of pivot knuckle as shown in Figure 13. Figure 11 1. Counter weight 2. On right end of cutting unit, remove the plastic plug from the bearing housing (Figure 12). 3. Remove the 2 cap screws from the right side plate (Figure 12). Figure 13 1. Carrier frame 4. Lynch pin 2. Pivot knuckle 5.
Figure 14 1. Lift chain 2. Snapper pin 9. Coat the spline of the reel motor with clean grease. 10. Oil the reel motor O-ring and install it onto the motor flange. 11. Install the motor by rotating it clockwise so that the motor flanges clear the cap screws (Figure 15). 12. Rotate the motor counterclockwise until the flanges encircle the cap screws then tighten the cap screws. Important: Make sure the reel motor hoses are not twisted, kinked, or in the risk of being pinched. Figure 15 1.
Product Overview Specifications Cutting Unit Weight 8 Blade 67 kg (147 lb) 11 Blade 69 kg (151 lb) Cutting Unit Accessories and Kits Full Front Roller: Helps produce more pronounced striping (repeated cutting in the same direction/path), however, effective height-of-cut is raised and quality of cut is reduced.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Adjustments Adjusting the Bedknife to the Reel Use this procedure to set the bedknife to the reel and to check the condition of the reel and bedknife and their interaction. After completing this procedure, always test the cutting unit performance under your field conditions. You may need to make further adjustments to obtain optimal cutting performance.
sides prevents the shim from passing through on both sides. The bedknife is now parallel to the reel. Note: This procedure should not be needed on daily adjustments, but should be done after grinding or disassembly. 9. From this position (i.e. one click in and shim not passing through) turn the bedbar adjusters clockwise one click each. Figure 19 Note: Each click turned moves the bedknife 0.022 (0.0009 inches). Do not over tighten the adjusting screws. 1. Spacer 3. Side plate mounting flange 2.
Rear Spacers Height-of-Cut Chart Terms The number of rear spacers determines the aggressiveness of cut for the cutting unit. For a given height-of-cut, adding spacers, below the side plate mounting flange, increases the aggressiveness of the cutting unit. All cutting units on a given machine must be set to the same aggressiveness of cut (Number of rear spacers, part no. 119–0626), otherwise the after-cut appearance could be negatively affected (Figure 21).
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers With Groomer kits installed 0.64 cm (0.250 inches) Less Normal More 0 0 1 Y Y - 0.95 cm (0.375 inches ) Less Normal More 0 1 2 Y Y - 1.27 cm (0.500 inches) Less Normal More 0 1 2 Y Y Y 1.56 cm (0.625 inches) Less Normal More 1 2 3 Y Y - 1.91 cm (0.750 inches) Less Normal More 2 3 4 Y Y - 2.22 cm (0.875 inches) Less Normal More 2 3 4 Y Y - 2.54 cm (1.000 inches) Less Normal More 3 4 5 Y Y - 2.86 cm (1.
Adjusting the Height-of-Cut Note: For heights of cut greater than 2.54 cm (1.00 inch) the High Height-of-Cut Kit must be installed. 1. Loosen locknuts securing height-of-cut arms to cutting unit side plates (Figure 23). Figure 25 Figure 23 Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height-of-cut is identical at both ends of the bedknife. 3. Adjusting screw 1. Height-of-cut arm 2. Locknut 2.
After extended running, a ridge will eventually develop at both ends of the bedknife. These notches must be rounded off or filed flush with the cutting edge of the bedknife to ensure smooth operation. Figure 26 Note: Over time, the chamfer (Figure 27) will need to be reground as it is only designed to last 40% of the bedknife life. 1.
Servicing the Bedknife The bedknife service limits are listed in the following charts. Important: Operating the cutting unit with the bedknife below the service limit may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part No. Bedknife Lip Height * Service Limit * Standard Low HOC (Optional) 110–4084 5.6 mm (0.220 inch) 4.8 mm (0.190 inch) 10/5 Degrees Extended Low HOC (Optional) 120–1640 5.6 mm (0.
Maintenance Lubrication Each cutting unit has 6 grease fittings (Figure 30) that must be lubricated regularly with No. 2 General-Purpose, Lithium-Base grease. The lubrication points are front roller (2), rear roller (2) and reel bearing (2). 1. Wipe each grease fitting with a clean rag. Figure 31 2. Apply grease until clean grease is seen coming out of roller seals and bearing relief valve. 1. Bedknife adjusting knob 3. Wipe excess grease away. 2.
play of the reel exists. If adjusting nut does not eliminate reel end play, replace reel bearings. Note: Reel bearings do not require preload. Over tightening reel bearing adjuster nut will damage reel bearings. 4. Retighten set screw securing bearing adjusting nut to bearing housing. Torque to 1.4-1.7 N-m (12-15 in-lb). Servicing the Bedbar Removing the Bedbar Figure 36 1. Turn bedbar adjuster screws, counterclockwise, to back bedknife away from reel (Figure 34). 1. Bedbar bolt 2. Nut 3.
Servicing the Roller nuts, inner seals and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your Authorized Toro Distributor for assistance. The Roller Rebuild Kit, Part No. 114–5430 and the Roller Rebuild Tool Kit, Part No. 115–0803 (Figure 38) are available for servicing the roller.
Notes: 21
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
