Form No. 3376-951 Rev C 8 and 11-Blade DPA Cutting Unit Reelmaster® 6000-D Series Traction Unit Model No. 03698—Serial No. 313000001 and Up Model No. 03699—Serial No. 313000001 and Up Register at www.Toro.com.
Figure 2 Introduction 1. Safety alert symbol Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. You may contact Toro directly at www.Toro.
Safety and a helmet is advisable and required by some local ordinances and insurance regulations. Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. Cutting unit 1 Inspect the cutting unit. No parts required – Remove the tipper assemblies. 5/7 5/7 5/7 10/14 5/7 5/7 5/7 Mount lift brackets and chains. Lift chain Chain bracket U-bolt Nut Screw Washer Nut Kickstand (supplied with traction unit) 1 Use the kickstand when tipping the cutting unit. No parts required – Adjust the rear shield.
1 Inspecting the Cutting Unit Parts needed for this procedure: 1 Cutting unit Procedure Figure 3 After the cutting unit is removed from the box, inspect the following: 1. Pivot rod 2. Tipper support bracket w/roller 1. Check each end of the reel for grease. Note: The tipper bracket with the roller and the tipper support brackets are not required when operating the DPA cutting units (Figure 3). They may be removed if desired.
3. On lift arm #4 the bracket should be rotated to the left 10 degrees from vertical (Figure 4). 5. On lift arms #6 and #7, position the brackets and U-bolts 36.8 cm (14.5 inches) behind the center line of the pivot knuckle (Figure 6). Note: Rotate the brackets 10 degrees to the outboard side of the machine. 2 1 1 3 2 g020546 Figure 4 1. Lift arm 5 – 38.1 cm (15 inches) g020548 Figure 6 3. Lift arm 1 and 5 – 10 degrees 1. Lift arm 6 – 36.83 cm (14.5 inches) 2. Lift arm 4 – 10 degrees 4.
To open the rear shield (Figure 9), loosen the cap screw securing the shield to the left side plate, rotate the shield to the open position and tighten the cap screw.
Note: Remove the counter weight (Figure 11). 7 Installing the Cutting Units Parts needed for this procedure: 5/7 Large O-ring 2 Screw Procedure 1. Insert a thrust washer onto horizontal shaft of pivot knuckle as shown in Figure 13. Figure 11 1. Counter weight 2. On right end of cutting unit, remove the plastic plug from the bearing housing (Figure 12). 3. Remove the 2 cap screws from the right side plate (Figure 12). Figure 13 1. Carrier frame 4. Lynch pin 2. Pivot knuckle 5.
Figure 14 1. Lift chain 2. Snapper pin 9. Coat the spline of the reel motor with clean grease. 10. Oil the reel motor O-ring and install it onto the motor flange. 11. Install the motor by rotating it clockwise so that the motor flanges clear the cap screws (Figure 15). 12. Rotate the motor counterclockwise until the flanges encircle the cap screws then tighten the cap screws. Important: Make sure the reel motor hoses are not twisted, kinked, or in the risk of being pinched. Figure 15 1.
Product Overview Specifications. Cutting Unit Weight 8 Blade 67 kg (147 lb) 11 Blade 69 kg (151 lb) Cutting Unit Accessories and Kits Full Front Roller: Helps produce more pronounced striping (repeated cutting in the same direction/path), however, effective height-of-cut is raised and quality of cut is reduced.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Adjustments Adjusting the Bedknife to the Reel Use this procedure to set the bedknife to the reel and to check the condition of the reel and bedknife and their interaction. After completing this procedure, always test the cutting unit performance under your field conditions. You may need to make further adjustments to obtain optimal cutting performance.
sides prevents the shim from passing through on both sides. The bedknife is now parallel to the reel. Note: This procedure should not be needed on daily adjustments, but should be done after grinding or disassembly. 9. From this position (i.e. one click in and shim not passing through) turn the bedbar adjusters clockwise one click each. Figure 19 Note: Each click turned moves the bedknife 0.022 (0.0009 inches). Do not over tighten the adjusting screws. 1. Spacer 3. Side plate mounting flange 2.
Rear Spacers Height-of-Cut Chart Terms The number of rear spacers determines the aggressiveness of cut for the cutting unit. For a given height-of-cut, adding spacers, below the side plate mounting flange, increases the aggressiveness of the cutting unit. All cutting units on a given machine must be set to the same aggressiveness of cut (Number of rear spacers, part no. 119–0626), otherwise the after-cut appearance could be negatively affected (Figure 21).
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers With Groomer kits installed 0.64 cm (0.250 inches) Less Normal More 0 0 1 Y Y - 0.95 cm (0.375 inches ) Less Normal More 0 1 2 Y Y - 1.27 cm (0.500 inches) Less Normal More 0 1 2 Y Y Y 1.56 cm (0.625 inches) Less Normal More 1 2 3 Y Y - 1.91 cm (0.750 inches) Less Normal More 2 3 4 Y Y - 2.22 cm (0.875 inches) Less Normal More 2 3 4 Y Y - 2.54 cm (1.000 inches) Less Normal More 3 4 5 Y Y - 2.86 cm (1.
Adjusting the Height-of-Cut Note: For heights of cut greater than 2.54 cm (1.00 inch) the High Height-of-Cut Kit must be installed. 1. Loosen locknuts securing height-of-cut arms to cutting unit side plates (Figure 23). Figure 25 Figure 23 Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height-of-cut is identical at both ends of the bedknife. 3. Adjusting screw 1. Height-of-cut arm 2. Locknut 2.
After extended running, a ridge will eventually develop at both ends of the bedknife. These notches must be rounded off or filed flush with the cutting edge of the bedknife to ensure smooth operation. Figure 26 Note: Over time, the chamfer (Figure 27) will need to be reground as it is only designed to last 40% of the bedknife life. 1.
Servicing the Bedknife The bedknife service limits are listed in the following charts. Important: Operating the cutting unit with the bedknife below the service limit may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part No. Bedknife Lip Height * Service Limit * Standard Low HOC (Optional) 110–4084 5.6 mm (0.220 inch) 4.8 mm (0.190 inch) 5/5 Degrees Premium Low HOC (Optional) 125–2771 5.6 mm (0.
Maintenance Lubrication Each cutting unit has 6 grease fittings (Figure 30) that must be lubricated regularly with No. 2 General-Purpose, Lithium-Base grease. The lubrication points are front roller (2), rear roller (2) and reel bearing (2). 1. Wipe each grease fitting with a clean rag. Figure 31 2. Apply grease until clean grease is seen coming out of roller seals and bearing relief valve. 1. Bedknife adjusting knob 3. Wipe excess grease away. 2.
play of the reel exists. If adjusting nut does not eliminate reel end play, replace reel bearings. Note: Reel bearings do not require preload. Over tightening reel bearing adjuster nut will damage reel bearings. 4. Retighten set screw securing bearing adjusting nut to bearing housing. Torque to 1.4-1.7 N-m (12-15 in-lb). Servicing the Bedbar Removing the Bedbar Figure 36 1. Turn bedbar adjuster screws, counterclockwise, to back bedknife away from reel (Figure 34). 1. Bedbar bolt 2. Nut 3.
Servicing the Roller nuts, inner seals and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your Authorized Toro Distributor for assistance. The Roller Rebuild Kit, Part No. 114–5430 and the Roller Rebuild Tool Kit, Part No. 115–0803 (Figure 38) are available for servicing the roller.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
