FORM NO. 3315647 MODEL NO. 03700 — 30001 & UP OPERATOR’'S MODEL NO. 03701 — 30001 & UP MANUAL L REELMASTER® 450 D J TRACTION UNIT To understand this product, and for safety and optimum performance, read this manual before starting the engine, Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. L it means CAUTION, WARNING or DANGER persona safety instruction. Failure to comply with the instruction may result in personal injury.
FOREWORD This operator’s manual has instructions on safety, proper set-up and operation, adjustments and maintenance. Therefor, anyone involved with the product, including the operator, should read and understand this manual. Major sections are: ~ Safety Instructions -~ Operating Instructions Specifications Maintenance Before Operating Electrical Schematic Know Your Controls This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION identify safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS . .. 3 SAFETY AND INSTRUCTION DECALS . 5 SPECIFICATIONS BEFORE OPERATING Check Engine Oit Check Cooling System . . | Silt Fuel Tenn Check Hydraulic System Check Reel to Bed knife Contact . . 10 Check Tire Pressure Rear Ballast 10 KNOW YOUR CONTROLS 10 OPERATING INSTRUCTIONS. . .. .. 13 Starting and Stopping 13 Priming Fuel System .
A SAFETY INSTRUCTIONS WHILE OPERATING 10. Do not run engines in & confined area without adequate ventilation. Exhaust is hazardous and could be deadly. 11. Sit on the seat when starting and operating the machine. 12, Check interlock switches daily for proper operation. If & switch fails, replace it before operating the machine. The interlock system is for your protection, s0 do not bypass it. Replace all interlock switches Very two years. 13.
A SAFETY INSTRUCTIONS 31. Disconnect battery before servicing the machine. If battery voltage is required for troubleshooting or test procedures, temporarily connect the bat. For optimum performance and safety, use genuine Toto replacement parts and accessories. Replacement parts and accessories made by other trey. manufacturers could be dangerous and may void the 32, Toto recommends that two people be used to product warranty of The Toto Company.
A SAFETY AND INSTRUCTION DECALS (o EAR PROTECTION MUST BE J WORN WHEN OPERATING. @ A WARNING + assess | UNIMPORTANT: SILENCE FOR PROPER PERFORMANCE ENGINE MUST BE AT FULL SPEED WHILE Mn}wm PRESS T0 CHEEK WARNING LIGHTS. ON STEERING CONSOLE (Part No, 77-4830) m ]33] ONLY NEAR FUEL TANK FILL CAP (Part No. 49-2280) wAw ¥ ON RADIATOR CAP (Part No. §9-8440) COOLANT ONLY NEAR RADIATOR FILL GAP (Part No, 58-6940) WARNING ON FAN SHROUD (Part No.
A SAFETY AND INSTRUCTION DECALS ON FRONT CARRIER & TOW BAR (Part No. 83-4380) LG THIS ARM GAN SPRING UPWARD! $EE OPERATORS MANUAL FOR DISASSEMBLY PROCEDURE ON LIFT ARMS (Part No. 613610} ON CUTTING UNIT (Part Na, 76-8760) SPECIFICATIONS Steering System: Automotive type, full power, Engine: Mitsubishi, four-cycle, four cylinder, 127 cu-in. displacement, water cooled diesel engine. Rated 40 hp @ 2300 rpm, 21:1 compression ratio. Low idle 1200 rpm, high idle — 2500 rpm. Injection Timing ~ 20° DEBT.
SPECIFICATIONS General Specifications (approx.): © Clip (variable to match conditions): 5 Blade Cutting Unit: 176 in. per mph 5 Cutting Units 137 in. (348 om) (.352 in. at 2 mph 1.32 In. at 7.5 mph) 4 Cutting Units 110 in. (279 om) 7 Blade Cutting Unit: .128 in. per mph 3 Cutting Units 83in. (211 cm) (.252 in. at 2 mph ~ 945 in, at 7.5 mph) Blade Cutting Unit: .080 in. per mph 1 Gutting Unit mph .600 in. at 7.5 mph) Overall Width: Ids: Cutting Units Raised 91 1/2in. (232 cm) st Cutting Units Down 147 in.
BEFORE OPERATING Figure 3 1. Dipstick 2. Dipstick Tube 4. i oil is below FULL mark, remove fill cap (Fig. 4) and add STAEL 10W-30 oil until elev! reaches FULL. mark. DO NOT OVERFILL. Crankcase capacity is 6.9 qt. (6.5 L) with filter. Figure 4 1. Off Milf Cap 2. Oit Silt Opening 5. Install oil filo cap and dipstick. 6. Close engine cover and secure with the latches. CHECK COOLING SYSTEM — DAILY Capacity of systems 4 gal. (15.2L). 1. Remove radiator cap (Fig. 5).
BEFORE OPERATING A DANGER Because diesel fuel is flammable, use caution when storing or handing it, Do not smoke while filling the fuel tank. Do not fill fuel tank while engine is running, hot, or when machine is in an enclosed area. Always fill fuel tank outside and wipe up any spilled diesel fuel before starting the engine. Store fuel in a clean, safety-approved container and keep cap in place. Use diesel fuel for the engine only; not for any other purpose. CHECK HYDRAULIC SYSTEM LADY 1.
KNOW YOUR CONTROLS Figure 7 8. Backrest Knob 4. Suspension Lever 1. Arm Rest 2. Seat Adjusting Lear Warning Light Test Button (Fig. 8) Before opera Ting, press test button. All lights on the steering tower should laminate. Any light that does not come on indicates an electrical malfunction that should be repaired immediately. Oil pressure and no charge indicator lights illuminate when turning key switch "ON”. Hydraulic and Engine indicator Lights (Fig.
KNOW YOUR CONTROLS Ground Speed Limiter (Fig, 9) ~ Controls traction pedal movement. Limiter lever helps control the rate of clip and eliminates sudden speed variations over rough terrain. IMPORTANT: Cam lever nut (Fig. 9 Inset) can be tightened if limiter stop wail not hold traction pedal in desired position, Transport Latches {Fig. 8 and 10) Latches secure cutting units in upright position for transport operation. Latch for front cutting units is foot-operated (Fig. 9).
KNOW YOUR CONTROLS . Cutting Unit Lift Controls 9. Housemaster . Backslapper Lever 10. Engine Preheat Button & Indicator Throttle 11. Key Switch 12, Hand Brake . Speedometer o 13. Rae! Snead Control . Engine Riverside Button > . Coolant Temperature Gauge ;‘53 Breaker . Fuel Gauge ’ NGO AN . Main Circuit Breaker OPERATING INSTRUCTIONS STARTING AND STOPPING 2. It engine or air temperature Is below F C}, press and hold engine preheat switch in . until indicator burns brightly {Fig. 12). Then release 1.
OPERATING INSTRUCTIONS 4. To stop, disengage and move all controls to neutral and set parking brake. Raise and latch all cutting units in transport position. Turn key to OFF and re~ move it from switch. Figure 12 . Parking Brake . Engine Reheat Switch & Indicator . Throttle . ignition Key Rotor PRIMING FUEL SYSTEM IMPORTANT: The fuel system must be primed when a new engine is started for the first time, if it runs out of fuel or if maintenance is performed on the fuel system, 1.
OPERATING INSTRUCTIONS CHECKING INTERLOCK SYSTEM. A CAUTION THE INTERLOCK SWITCHES ARE FOR THE OPERATOR’S PROTECTION, SO DO NOT DISCONNECT THEM. CHECK OPERATION OF THE SWITCHES DAILY TO ASSURE INTERLOCK SYSTEM IS OPERATING. F A SWITCH 18 DEFECTIVE, REPLACE IT BEFORE OPERATING. REGARDLESS |IF SWITCHES ARE OPERATING PROPERLY OR NOT, REPLACE THEM EVERY TWO YEARS TO ASSURE MAXIMUM SAFETY, 1. In a wide open area free of debris and bystanders, dower cutting units to the ground. Stop engine. 2.
OPERATING INSTRUCTIONS 2. Use seat support rod to hold seat in upright position (Fig. 17). figure 18 1. Traction Pedal Adjusting Knob PUSHING OR TOWING TRACTION UNIT Figure 17 1. Seat Support Rod In an emergency, the traction unit can be pushed or towed for a very short distance, by using the traction pump by-pass naive. IMPORTANT: Do not push or tow the traction unit faster than 2 to 3 MPH Km/Hr} because hydraulic system may be damaged.
IMPORTANT: Make sure that hand brake is engaged before opening the by-pass valve. OPERATING INSTRUCTIONS 2. Before starting engine, close by-pass valve, Do not start engine when valve is open, IMPORTANT: Running the machine with the by~ pass valve open will cause the hydraulic system to overheat. DANGER Vehicle will roll with front whee! motors disengaged. Vehicle must be on level surface or wheels must be blocked. There is no effective braking with wheel motors disengaged.
OPERATING INSTRUCTIONS S Figure 24 1. Reel Speed Control Knob Start engine and move throttle 1o FAST so engine is running at maximum speed. Move Mow-Back lap lever to MOW (Fig. 11). Reels are now spinning. Disengage hand brake. To move forward and cut grass, press traction pedal forward (Fig. 25). Maintain traction pedal contact with ground speed limiter to assure consistent clip and duality-of-cut. Transport When mowing is complete, move BACKSLAPPER ravel to STOP.
OPERATING INSTRUCTIONS Relate HOC and ground speed to required reel speed setting on a 1 thru 5 scale on reel speed knob. CUTTING CHARTS Note: 1 = 800 RPM; 2 = 900 RPM; 3 = 1000 RPM; 4 = 1100 RPM and 5 = 1200 RPM (Fig. 26). “ Speeds are approximates Recommended Heel Speed Settings 5 Blade Reel 7 Blade Reel 11 Blade Reel Ground Speed In MPH Ground Speed In MPH Ground Speed In MPH HOCK HOC HOC 1.
MAINTENANCE SERVICE INTERVAL CHART Cato Hour Meter Reading Services Interval 100 | 200 | 300 | a00 soot | soo | 700 | 220 Check Parking Brake Operation Daily Choke interlock Switch Operation Daily Check Engine Oil Level Daily Check Cooling Stern Fluid Laval Day Chaos Ree! 1o Badinage Contact Day or AR Choke Hydraulic System Laid Laval Bali Check Tie Pres sire Dally or AR Rein Water From Fuse Separator Dy or AR Clean Debris Fromm Radiator & Front Gl Dial or AR grandiose Five (5) LTt Arm Pvt Pins Day “Grans C
Figure 28 Lift Arms (5 fittings) ; e Figure 29 Rear Axle (3 fittings) LUBRICATION Areas to lubricate are pictured in figures 28-31. Use No. 2 lithium based grease. Also, grease fitting on Real Control Valve (not shown), located under right hand console. NOTE: Remove the plastic caps over the fittings on the floating or fixed head kit pivots and replace after greasing (Fig. 30). AIR CLEANER 1, Cleaner Bowl Service (Fig, 32) Normally, inspect cleaner bowl daily.
MAINTENANCE A, Loosen mounting band screw. Remove dust cup and baffle assembly, then separate parts. Wipe dust cup clean and reassemble parts. 1. Cleaner Dust bow! 2. Air Cleaner Restricts Figure 33 Mounting Band . Dust Cup . Baffle . Wing Nut . Filter Unscrew wing nut and slide filter aut of body. Clean filter by washing or using compressed air, 22 Washing Filter ~ Soak fitter for 15 minutes in a filter cleaner and water (cleaner part no, 27-7220 has complete instructions).
MAINTENANCE e gy Figure 35 1. Qil Filter FUEL SYSTEM 1. Draining Water From Fuse System (Fig, 36} Drain water from fuel system daily or when warning fight indicates excess water has collected. To drain, loosen drain fitting on bottom of fuel filter. Drain into a container until only fuel is evident {Fig. 36). Figure 36 1. Drain Flutist 2. Plunger 3. Fitter 2. Replacing Filter ~ Replace filter if fuel flow is restricted, after very 500 hours of operation, or annually, whichever comes first.
MAINTENANCE 1. Front Grill C. Remove front grill and clean it with compressed air {Fig. 39). 2. Maintaining Cooling System Capacity of the system Always protect cooling system with 2 50/80 solution of water and ethylene glycol anti-freeze. DO NOT USE WATER ONLY IN COOLING SYSTEM. A. After every 100 operating hours, tighten hose connections, Replace any deteriorated hoses. B. After every 800 operating hours, drain and flush the cooling system. Add anti-freeze (refer to Check Cooling System, Page 9).
MAINTENANCE Check battery and cable connections after every 100 operating hours. 1. Loosen cap screws securing battery caver (Fig. 41). 2. Remove cover by sliding cover forward until slotted holes in cover align with cap screws. 3. if battery or cables are damaged, worm or loose, make necessary repairs, 4, Check electrolyte level in each cell. 5. install battery cover and secure with cap screws.
MAINTENANCE IMPORTANT: To prevent contamination, clean top of hydraulic oil containers before puncturing. Assure pour spout and funnel are clean. 3. Install reservoir cover, lower the seat and secure with lock pin. DRAINING WATER FROM HYDRAULIC RESERVOIR After every 100 operating hours, drain water from hydraulic reservoir. 1. Open drain plug {Fig. 45) one—halt turn and aglow fluid to flow into drain pan until water is not noticed in the hydraulic oil. 2.
MAINTENANCE aperture, Contact your local tor distributor for assistance. Note: Under certain conditions, a bypass valve in the filter mounting plate allows oil to bypass the filter. Before the filter starts to bypass a warning light on the steering console will illuminate. The warning fight may come on momentarily when the oif is cold. if the light does not go out after the oil is warm, the fighter is clogged or an electrical problem exists. Correct problem before commencing operation.
MAINTENANCE REAR WHEEL TOE~IN After every 800 operating hours or annually, check rear wheel toe-in. 1. Measure center-to-center distance (at axle height) at front and rear of steering tires (Fig. 49). Front measurement must be 1/8 in. Swigs than rear measurement, Figure 49 To adjust: 2. Loosen clamps at both ends of tle rods (Fig. 50}, 3. Rotate tie rod (Fig. 50} to move front of tire inward or outward. 4.
OPTIONAL EQUIPMENT 5 Blade L. M., Cutting Unit, Model No. 03752 (2 per Cutting Unit Flotation Kit, Model No. 03760 (1 per machine) machine} 5 Blade R. H. Cutting Unit, Model! No. 03753 (3 per Cutting Unit Fixed Head Kit, Model 03782 (1 per ma machine} chine} 7 Blade L. H. Cutting Unit, Mode! No, 03754 (2 per Front Roller Kit, Model No. 03742 {1 per machine) making} Wile Roller Kit, Model No. 08740 (1 per making) 7 Bide R. H. Cutting Unit, Model No. 03756 (3 per Rear Roller Scraper Kit, Part No.
The Turn Promise A ONE YEAR LIMITED WARRANTY YA The Toto Company promises to repair our TOR Product if defective in materials or workmanship, The following time periods from the date of purchase apply: Commercial Products The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting unit widths of less than 257 If you feel your TOR product is defective and wish torrent The Toto Promise, the following procedure is recommendation: 1.