FORM NO. 3314-393 REV. A MODEL NO. 03700 ~ 10001 thru 20001 & UP OPERATOR'S MODEL NGO. 03701 10001 thru MANUAL DRILLMASTER D J TRACTION UNIT To understand this product, and for safety and optimum performance, read this manual before starting the engine. Pay special attention fo SAFETY INSTRUCTIONS highlighted by this symbol. I’ means CAUTION, WARNING or DANGER personal safety instruction. Failure to comply with the instruction may resell in personal injury.
FOREWORD This operator’s manual has instructions on safety, proper set-up and operation, adjustments and maintenance, Therefore, anyone involved with the product, including the operator, should read and understand this manual, Major sections are! ~ Safety Instructions Operating Instructions Specifications Maintenance Before Operating Electrical Schematic Know Your Controls This manual emphasizes safety, mechanical and general product information.
TABLE OF CONTENTS SAFETY INSTRUCTIONS oho SAFETY AND INSTRUCTION DECALS . o SPECIFICATIONS BEFORE OPERATING . . 8 Check Engine Check Cooling System Fill Fuel Tank ool 9 Check Hydraulic System 10 Check Reel to Bed knife Contact Check Tire Pressure Breastplate Lol 10 KNOW YOUR CONTROLS ..ot 10 OPERATING INSTRUCTIONS. . . 13 Starting and Stopping Priming Fuse System 14 Checking Warning indicator Lights Checking Interlock System Traction Pedal Response . ..
A SAFETY INSTRUCTIONS WHILE OPERATING 10. Do not run engine in a confined area without adequate ventilation. Exhaust is hazardous and could be deadly. 11. Sit on the seat when starting and operating the making. 12. Check interlock switches daily for proper operation. If & switch fails, replace it before operating the machine. The interlock system is for your protection, so do not bypass it. Replace all hammerlock switches every two years, 13.
A SAFETY INSTRUCTIONS 31, Disconnect battery before servicing the machine. I battery voltage is required for troubleshooting or test procedures, temporarily connect the battery, 33, For optimum performance and safety, use genuine Toto replacement parts and accessories. Replacement pert and accessories made by other manufacturers could be dangerous and may void the 32. Toto recommends that two people be used to product warranty of The Toto Company. backpack reels.
A SAFETY AND INSTRUCTION DECALS ( EAR PROTECTION MUST BE WORN WHEN OPERATING. @ IMPORTANT: FOR PROPER PERFORMANCE ENGINE FESS TO £ MUST BE AT FULL SPEECH WHILE Mflxiiwg SILENCE v PRESS 16 CHECK WARNING LIGHTS, ON STEERING CONSOLE (Part No. 77-4830) NEAR RADIATOR FILL éAP {Part No, 58-6940) 7 8 WARNING ON FAN SHROUD (Part No. 76-8750) e B 13 PSI FRONT St \i?‘ A EELEEACEETIDT A ON FRAME ABOVE REAR WHEELS {Part No, 58-5910) HYDRAULIC TEST PORTS TRACTION FORWARD TRACTION REVERSE COUNTER BALANCE CUTTING CIRCUIT S
A SAFETY AND INSTRUCTION DECALS 4 DANGER ON FRONT CARRIER & TOW BAR {Part No. 63-4380) LU THIS ARM CAN SPRING UPWARD! ‘SEE COOPERATORS MANUAL FOR DISASSEMBLY PROCEDURE. ON LIFT ARMS (Part No, §1-3610) A DANGER ON CUTTING UNIT (Part No. 76-8760) FRONT CUTTING REEL TRANSPORT LATCHING A RELEASE LATCH NEAR FRONT CUTTING UNIT RELEASE LEVER (Part HYDRAULIC OIL LEVEL FILL TO CENTER OF GLASS OR HIGHER WITH APPROVED HYDRAULIC OH.
SPECIFICATIONS General Specifications (approx.}: : 5 Cutting Units 137 in. (348 cmy) 4 Cutting Units 110 in. {278 cmy 3 Cutting Units 83 in. (211 em) 1 Nutting Unit 28 1/2in. (75 cm) Overall Width: Suiting Units Raised 81 12 in. {232 cm) Cutting Units Down 147 . {373 om) Overall Length: 110 in, (282 om) Height: 55 /2 i (141 cm) Ground Clearance: approx. 7in. (17.8 cry Recommended Height--of-Curt § Blade Cutting Units Blade Cutting Unit: (9.5 Blade Cutting Unit (9.5 ~ 19 mm) wheel Tread: 53 in.
BEFORE OPERATING CHECK COOLING SYSTEM -~ DAILY Capacity of system is 2.6 gal, (10 L}. 1. Removal radiator cap {Fig. 5}. Coolant should be one inch from bottom of fill hole. 2. If coolant is low, add & 50/50 mixture of warier and ethylene glycol anti-freeze. DO NOT USE WATER ONLY OR ALCOHOLICALLY BASE COOLANTS, 3. Install radiator cap. A CAUTION The best time to sack coolant level is before the engine is started sate day because it is not pressurized.
BEFORE OPERATING A DANGER Ha cause diesel fuel Is Flammable, use caution when storing or handling it. Do not snake while filling the fuel tank. Do net fill dust tank wheels engine is running, hot, or when machine is in an enclosed area, Allays Tl fus! tank outside and wipe up any spilled diesel fuse before starling the engine. Tors fuel in a clean, safety-approved container and keep cap in place. Use diesel fuse for the engine only; not for any other purpose. CHECK HYDRAULIC SYSTEM -~ DAILY 1.
KNOW YOUR CONTROLS aE Figure 7 1. Arm Rest 3. Backrest Knob 2. Seat Adjusting Lever 4. Suspension Lever Warning Light Test Button {Fig. 8) Before operating, press test button, All lights on the steering tower should illuminate. Any light that doss not come on indicates an electrical malfunction that should be repaired immediately. Ol pressure and no charge indicator lights illuminate when furring key switch "ON", Hydraulic and Engine Indicator Lights {Fig.
KNOW YOUR CONTROLS Ground Speed Limiter (Fig. 8) ~ Controls traction pedal movement. Limiter lever helps control the rate of clip and eliminates sudden speed variations over rough terrain. IMPORTANT: Cam lever nut {Fig. 9 inset) can be tightened it limiter stop will not hold traction pedal in desired position, Transport Larches (Fig. 9 and 10} Latches secure citing units in upright position for transport operation. Lat eh for front cutting units is foot-operated (Fig.
KNOW YOUR CONTROLS 7. Curling Unit Lift Controls 9. Hour meter 2. Diamondback Lever 10. Engine Preheat Button & Indicator 3. Throttle i1. Key Switch 4. Speedometer 12. Hand Brake 5. Engine Ova ride Button 13. Reel Speed Control 8. Coolant Temperature Gauge 72 éuxl/fiag Broker 7. Fuse Gauss . rise (s i1 8. Main Circuit Breaker OPERATING INSTRUCTIONS STARTING AND STOPPING 2. Jf engine or air temperature is below F C}, press and hold engine preheat switch in until indicator burns brightly (Fig. 12).
OPERATING INSTRUCTIONS 4. To stop, disengage and move all controls to neutral and set parking brake. Raise and latch all citing units in transport position. Turn key to OFF and re rove i from switch. Figure 13 1. Bleed Plug 2. Priming Plunger é&, CHECKING WARNING INDICATOR LIGHTS Figure 1’2 i Each day before operating, assure all warning lights i Brake arg working., Engine Preheat Switch & Indicator 1. Apply parking brake, turn ignition key ON.
OPERATING INSTRUCTIONS CHECKING INTERLOCK SYSTEM. A CAUTION THE INTERLOCK SWITCHES ARE FOR THE OPERATOR'S PROTECTION, 50 DO NOT DISCONNECT THEM. CHECK OPERATION OF THE SWITCHES LADY TO ASSURE INTERLOCK SYSTEM IS OPERATING. IF A SWITCH 15 DEFECTIVE, REPLACE IT BEFORE OPERATING. REGARDLESS IF SWITCHES ARE OPERATING PROPERLY OR NOT, REPLACE THEM EVERY TWO YEARS TO ASSURE MAXIMUM SAFETY, 1. Ina wide open area free of debris and bystanders, dower cutting units to the ground. Stop engines. 2.
OPERATING INSTRUCTIONS 2. Use seat support rod to hold seat in upright position {Fig. 17}, Figure 19 1. Traction Pedal Adjusting Knoll PUSHING OR TOWING TRACTION UNIT 1. Seat Support Rod i an emergency, the traction unit can be pushed ar towed for a very short distance, by using the traction pump by-pass valve. IMPORTANT: Do not push or tow the traction unit faster than 2 to 3 WHIP Kok because hydraulic system may be damaged.
OPERATING INSTRUCTIONS IMPORTANT: Make sure that hand brake is engaged before opening the by-pass valve, 2. Before starting engine, close by-pass valve, Do not stars engine when valve is pane, IMPORTANT: Sunning the machine with the bypass valve open will cause the hydraulic system to overheat. DANGER Vehicle will roll with front wheel motors disengaged. Vehicle must be on level surface or wheels must be blocked. Hers is no effective braking with wheel motors disengaged.
OPERATING INSTRUCTIONS Figure 23 1. Ground Speed Limiter Figure 24 1. Reel Speed Control Knob Start engine and move throttle to FAST so engine is running at maximum speed. Move Mow-Backpack fever to MOW (Fig. 11). Feels are now spinning, Disengage hand brake, To move forward and cut grass, press traction pedal forward (Fig.
OPERATING INSTRUCTIONS CUTTING CHARTS Relate HOC and ground sped to required reel speed setting on a 1 thru § scald on reel sped knob. Note: 1 = 800 RPM; 2 = 900 RPM; 3 = 1000 RPM;| 4 = 1100 RPM and 5 = 1200 RPM (Fig. 26). * Speeds are approximate Recommended Reel poodle Settings 5 Blade Reel 7 Blade Reel 11 Blade Reel Ground Sped In MPH Ground Speed in MPH Ground Speed In MPH HOC] HOC HOC 125 we|| INRI 3/4 5/8 2 [wm|nm| e //é/ nm 1.
MAINTENANCE SERVICE INTERVAL CHART Date Hour Meter Reading Services Interval 1o | 200 | a0 | 400 | soo | soo fro [ 290 Cheek Parking Brake Operation Deity Check Interlock Switch Operation Daily Check Engine Ol Level Deity Check Cooling Stern Fluid Level Dally Check Reel to Bedding Contact Dally or A/R Check Hydraulic System Fluid Lee! Sadly Check Tire Pressure Daily or A/R Drain Water From Fuel Separator Daily or A/R Clean Debris From Radiator & Front Gris Dally or AR *Grease Five {5} Lift Arm Pivot Pins Da
Figure 28 Rear Axle (3 Sittings) LUBRICATION Ares to lubricate are pictured in figures 28-31. Use No. 2 lithium based grease. Algol, grease fitting on Reel Control Valve (not shown), located under right hand console. NOTE: Remove the plastic caps over the fittings on the floating or fixed hi sad kit pivots and replace after greasing (Fig. 30). AR CLEANER 1. Cleanser Bowl Service (Fig. 32} ~ Nominally, inspect cleaner bowl daily.
MAINTENANCE A. Loosen mounting band screw. Remove dust cup and baffle assembly, then separate pairs, Wipe dust cup clean and reassemble parts. Figure 32 1. Precipitant Dust bow/ 2. Air Cleaner Re stricter Figure 33 1. Mounting Band 2. Dust Cup 3. Baffle 4. Wing Nut &, Filter B, Unscrew wing nut and slide filter out of body. Clean filter by washing or using compressed air, 22 Washing Filter — Soak filter for 15 minutes in a filter cleaner and water (cleaner part no. 27-7220 has complete instructions).
MAINTENANCE . el gum as 1. Oif Fitter FUEL SYSTEM 1. Draining Water From Fuse System (Fig. 36} Drain water from fuel system daily or when warning light indicates excess water has collected. To drain, loosen drain fitting on bottom of duet filter. Drain into a container until only fuel is evident (Fig. 36). Figures 36 1. Drain Loutish 2. Plunger 3. Fitter 2. Replacing Filter Replace filter it tel flow is restricted, after every 500 hours of operation, or annually, whichever comes first.
MAINTENANCE Figure 38 1. Front Griffin C. Remove front grill and clean it with compressed air {Fig. 39). 2. Maintaining Cooling System Capacity of the system Always protect cooling system with a 50/50 solution of water and ethylene glycol anti~freeze. DO NOT USE WATER ONLY IN COOLING SYSTEM. A, After very 100 operating hours, lighten hose connections. Replace any deteriorated hoses. B. After every 800 operating hours, drain and flush the cooling system. Add anti-freeze (refer to Hack Cooling Stern, Page 9.
MAINTENANCE Check battery and cable connections after every 100 operating hours. 1. Loosen cap screws securing battery cover (Fig. 41}, 2. Remove cover by sliding cover forward unit ricotta holes in cover align with cap screws. 3. ¥ battery or cables ars damaged, worn or loose, make necessary repairs. 4. Check electrolyte level in sate cell. 5.
MAINTENANCE IRRITANT: To prevent contamination, clean top of hydraulic oif containers before puncturing. Assure pour spout and funnel are clean, 3. Install reservoir cover, lower the seat and secure with lock pin. DRAINING WATER FROM HYDRAULIC RESERVOIR After very 100 operating hours, drain water from hydraulic reservoir. 1. Open drain plug {Fig. 45} one-half turn and allow Fluid to flow into drain pan until water is not noticed in the hydraulic off. 2.
MAINTENANCE Nate: Under certain conditions, & bypass valve in the filter mounting plate mafioso oil to bypass the filter. Before the filter starts t0 bypass a warning light on the steering console will laminate. The warning light may come on momentarily when the oil is cold. If the light does not go oul after the oil is warm, the filter is clogged or an electrical problem exists.
MAINTENANCE REAR WHEEL TOE-IN After every 800 operating hours or annually, check rear wheel toe-in. 1. Measure center-ch-center distance (at axle height} at front and rear of steering tires {Fig. 49). Front measurement must be 1/8 in. less than rear measurement, Figure 49 To adjust: 2, Loosen clamps at both ends of tie rods (Fig. 80}, 3, Notate tie rod (Fig. 50) 10 move front of tire Inward or outward, 4, Tighten tie rod clamps when adjustment is correct.
OPTIONAL EQUIPMENT 5 Blade L. H. Cutting Unit, Mode! No. 03752 {2 per Cutting Unit Flotation Kit, Model No. 03780 (1 per making} machine) 5 Blake R. H. Cutting Unit, Mode! No. 03753 (3 per Cutting Unit Fixed Head Kit, Mabel 03782 (1 per machine) sing} 7 Blade L. H. Cutting Unit, Model No. 03754 (2 per Front Seller Kit, Mode! No. 03742 (1 per making} machine) Wile Roller Kit, Model No. 03740 {1 per machine} 7 Blade R. H. Cutting Unit, Modal No. 03756 (3 per Rear Roller Scraper Kit, Part No.
@he Tore Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises te repair our TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting unit widths of less than 257, if you feel your TOR product is defective and wish torrent The Taro Praise, the fallowing procedure is recommended 1.