Operator's Manual

ManualsBrandsToro ManualsAttachmentsLight Kit, Reelmaster 4500-D

FORM NO. 3316-962

The TORO Company - 1996

TPS

INSTALLATION

INSTRUCTIONS

REELMASTER



4500D

MODEL NO. 03776-60001 & UP

LIGHT KIT

Note: Light kit to be used on traction unit models

03702, 03703, 03704, 03704 TE & 03705

RECOMMENDED LIGHTS

IMPORTANT: Lights are not included with kit. Use the

following list as a guide to determine recommended

lights required for operation.

Note: An auxiliary light kit, which includes all of the

lights listed below, except for registration plate light*,

is available from your Authorized Toro Distributor.

Auxiliary Light Kit (1)-

Toro Part No. 93-1426

Headlights (Qty. 2) -

Hella Part No. 012492 or Model 530 Part No. 73701

Ring Automotive Part No. RL 023

Front Marker / Turn Signal Lights (Qty. 2) -

Hella No. 2 BE 003 014-251

Rear Tail / Turn Signal Lights (Qty. 1 ea.) -

Left-Hella No. 2 SE 003-182-011 or 12493

Right-Hella No. 2 SE 003-182-021 or 12494

Registration Plate Light* (Qty. 2) -

Hella Part No. 2KA 003-389-061

Toro Part No. 60-2400

Britax Part No. 840.01

* Not included in auxiliary light kit.

Rear Red Deflectors (Qty. 2) -

Hella Part No. 8 RA 003-326-001 or 012496

IMPORTANT: Two Wheel Drive Models 03702 and

03703 are not furnished with rear bumpers. The rear

bumper is required for installation of the light kit and

must be purchased from an Authorized Toro

Distributor.

The following is a list of required parts for bumper

installation:

PART NO. DESCRIPTION QTY

92-6052 Rear Bumper 1

92-6051 Bumper Bracket 2

323-19 Capscrew-3/8-16 x 1-5/8" 4

3256-24 Flat washer 4

3296-39 Lock nut 12

3231-25 Carriage bolt - 3/8-16 x 1-1/2" 8

INSTALLATION

CAUTION

Before servicing or making adjustments to the

machine, stop engine and remove key from

the switch.

IMPORTANT: Before working on the machine,

disconnect cables from the battery to prevent

damage to electrical system.

Note: Holes described in steps 1 & 2 may already be in

machine.

1. Using dimensions shown in figure 1. locate, mark

and drill a 1.00" dia. hole in each rear bumper bracket.

Figure 1

1. L.H. Rear bumper bracket

1.25" 2.00"

1.00" Dia.

2. Using dimensions shown in figure 2. locate, mark

and drill a .750" dia. hole in carrier on front of traction

unit (Fig. 3).

Figure 2

1. Carrier

2.00"

.750" Dia.

3. Insert appropriate size grommet into each drilled

hole (Fig. 3 & 4).

Summary of content (8 pages)

PAGE 1
FORM NO. 3316-962 INSTALLATION INSTRUCTIONS MODEL NO. 03776-60001 & UP LIGHT KIT REELMASTER 4500D Note: Light kit to be used on traction unit models 03702, 03703, 03704, 03704 TE & 03705 INSTALLATION RECOMMENDED LIGHTS IMPORTANT: Lights are not included with kit. Use the following list as a guide to determine recommended lights required for operation.
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3 1 1 2 1 1 4 Figure 3 1. 2. 3. 4. Grommet Front bracket Driving light Turn signal Steps 4 and 5 Two Wheel Drive Models Only 5. Mount bumper to bracket with (8) 3/8-16 x 1-1/2" lg. carriage bolts and locknuts (Fig. 4). 4. Two Wheel Drive Models Only - Mount bumper bracket to rear of traction unit with (4) 3/8-16 x 1-5/8" lg. capscrews, flat washers and locknuts (Fig. 4). 2 6 1 5 7 3 8 3 3 4 Figure 4 1. 2. 3. 4. 2 Bumper bracket Bumper Grommet Rear bracket, L.H. 5. 6. 7. 8.
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6. Insert an appropriate size grommet into each of the (4) 1.00" dia. holes in front bracket (Fig. 3). Also, insert an appropriate size grommet into each .75" dia. hole in each end of bracket. 7. Insert ends on front wire harness into holes next to mounting bosses in front bracket. Longer wire of harness goes in R.H. hole. Route wires thru bracket until they come out holes in back and ends of tube. 21. Remove screws securing steering tower cover to tower. 22.
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25. Mount light switch to top hole in steering tower cover with fasteners supplied with switch. and secure light to registration plate with (2) M5 x 12mm screws and nuts. 26. Mount fuse holder to remaining holes with fasteners supplied. Install appropriate size fuse into holders. Note: Plug for main power source from traction unit is located on right hand base over steering tower. Route harness along right rear frame rail, frame behind engine and left front frame rail. 27.
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LEFT FRONT SIDE TURN (WHITE) (AMBER) W WORK W RIGHT FRONT COLUMN SWITCH TURN (AMBER) WORK BRN BRN W SIDE (WHITE) W CONNECTORS GREY BRN RED BLUE YELLOW GREEN ELECTRICAL SCHEMATIC BRN BLACK L P FLASHER 30A 15A MAIN WIRE HARNESS X RED RELAY RED RED 85 86 30 87 LIGHT SWITCH RED BRN BRN BRN W MARKER (RED) W TURN (AMBER) 3 LEFT REAR W BRN REGISTRATION TURN (AMBER) MARKER (RED) RIGHT REAR TPS
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REGISTRATION PLATE LIGHT LH REAR TAIL/SIGNAL LIGHTS RH REAR TAIL/SIGNAL LIGHTS CONNECTOR LIGHT POWER RELAY LIGHT SWITCH FUSE 30 AMP FLASHER LIGHT SWITCH FUSE 30 AMP 15 AMP FUSE FUSE 15 AMP TURN SIGNAL CONTROLLER CONNECTION FRONT LIGHT WIRE HARNESS
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TPS 3
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