Service Manual

Reelmaster 7000--D Hydraulic SystemPage 5 -- 123
CAUTION
Before opening hydraulic system, operate all hy-
draulic controls to relieve system pressure and
avoid injury from pressurized hydraulic oil. See
Relieving Hydraulic System Pressure in the Gen-
eral Information section of this chapter.
8. Disconnect hydraulic lines from steering control
valve. Allow lines to drain into a suitable container.
9. Put caps or plugs on disconnected lines and fittings
to prevent contamination.
10.Loosen and remove four (4) socket head screws and
flange nuts that secure steering column to machine.
11. Remove steering column assembly with steering
control valve attached from machine.
12.Loosen and remove four (4) socket head screws that
secure steering control valve to steering column.
13.Remove steering control valve from steering col-
umn.
14.If necessary, remove fittings and O--rings from steer-
ing control valve. Discard all removed O--rings.
Installation (Fig. 79)
1. If fittings were removed, lubricate new O-- r ings with
clean hydraulic oil and install fittings to steering control
valve (see Hydraulic Fitting Installation in this chapter).
2. Apply antiseize lubricant to splines of steering con-
trol valve shaft.
3. Slide steering control valve shaft into steering col-
umn u niversal joint. Position control valve with ports to-
ward front of machine.
4. Apply loctite to four (4) socket head screws and se-
cure steering control valve to steering column with four
(4) screws. Torque screws in a criss --cross pattern from
6 to 8 ft--lb (8 to 11 N--m).
5. Position steering column assembly to machine. Se-
cure steering column in place with four (4) socket head
screws and flange nuts.
6. Remove caps and plugs from disconnected lines
and fittings.
7. Lubricate new O--rings and connect hydraulic lines
to fittings on steering control valve (see Hydraulic Hose
and Tube Installation in this chapter).
1. Roller support
2. Screw (2)
3. Carriage screw (2)
4. Headlight assembly
5. Flange nut (2)
6. Platform shroud
Figure 80
2
3
4
5
6
1
4
Figure 81
T
R
E
L
P
8. Position steering column brace (item 12) to machine
and secure with four (4) flange head screws.
9. Slide rubber bellows to bottom of steering column.
10.Position shroud in place and secure with r emoved
fasteners (Fig. 80).
11. Check oil level in hydraulic reservoir and add correct
oil if necessary.
12.Charge hydraulic system (see Charge Hydraulic
System in this section).
Hydraulic
System