Service Manual

Reelmaster 7000−DPage 4 − 14Kubota Diesel Engine
Installation (Fig. 9)
1. If hydraulic fittings were removed from oil cooler, lu-
bricate and place new O−rings onto fittings. Install fit-
tings into oil cooler openings using marks made during
the removal process to properly orientate fittings
(Fig. 11). Tighten fittings (see Hydraulic Fitting Installa-
tion in Chapter 5 − Hydraulic System in this manual).
2. If hydraulic plug was removed from oil cooler, place
new O−ring on plug and install into oil cooler port
(Fig. 11).
3. If draincock or plug were removed from radiator, ap-
ply thread sealant and install draincock and plug into ra-
diator openings (Fig. 11).
4. Carefully position radiator/oil cooler to the radiator
mount. Make sure that spacers (item 42) are positioned
in hood seals. Secure radiator/oil cooler in place with
four (4) flange head screws and flange nuts.
5. Install engine cooling fan motor assembly and upper
radiator shroud to machine (see Engine Cooling Fan
Motor in Chapter 5 − Hydraulic System in this manual).
Make sure that clearance between shrouds and fan is at
least 0.180” (4.6 mm) at all points. Tighten all upper and
lower radiator shroud fasteners.
6. Remove any plugs in radiator coolant openings or
coolant hoses.
7. Connect upper and lower radiator hoses to the radi-
ator and secure with hose clamps.
8. Secure coolant reservoir bracket (item 24) to frame
with two (2) cap screws and lock washers.
9. Connect reservoir hose (item 29) to the radiator vent
tube.
10.Remove caps or plugs from hydraulic hoses and fit-
tings that were installed during disassembly. Connect
hydraulic hoses to oil cooler fittings (Fig. 12) Tighten
hoses (see Hydraulic Hose and Tube Installation in
Chapter 5 − Hydraulic System in this manual).
11.Install crossover plate (item 15) to radiator mount
and secure with four (4) flange head screws and nuts.
12.Install plenum assembly (item 13) to crossover plate
and secure with four (4) flange head screws and nuts.
Route plenum drain hose through clamp (item 5).
13.Install air cleaner intake hose to the air cleaner.
14.Make sure that radiator draincock is closed. Fill ra-
diator with coolant.
15.Install hood on the machine (see Hood Installation in
Chapter 8 − Chassis in this manual).
1. Radiator/oil cooler
2. O−ring
3. 90_ Hydraulic fitting (2)
4. O−ring
5. Radiator cap
6. Coolant plug
7. Draincock
8. Hydraulic plug
Figure 11
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3
2
4
5
6
7
8
2
Thread sealant
Thread
sealant
1. Radiator/oil cooler
2. Hydraulic tube
3. Hydraulic tube
4. Hydraulic hose
5. Bulkhead nut
6. Spacer
7. O−ring
Figure 12
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4
2
3
4
5
6
7
7
6
5