Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Yanmar Diesel Engine
- 4 - Kubota Diesel Engine
- 5 - Hydraulic System
- Specifications
- General Information
- Operator's Manual
- Hydraulic Component Locations
- Relieving Hydraulic System Pressure
- Traction Circuit Component Failure
- Towing Traction Unit
- Hydraulic Hoses
- Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
- Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
- Hydraulic Schematic
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction Circuit - Charge Pressure Test
- Traction Circuit - Relief Pressure Test
- Traction Circuit - Piston (traction) Pump Flow Test
- Traction Circuit - Front Wheel Motor Case Drain Leakage Test
- Traction Circuit - Reverse Reducing Valve (PR) Pressure Test
- Traction Circuit - Rear Relief Valve (RV) Pressure Test
- Cutting Unit Circuit - Pressure Test
- Cutting Unit Circuit - Relief Pressure Test
- Cutting Unit Circuit - Cutting Unit Motor Case Drain Leakage Test
- Steering/Lift Circuit - Steering Relief Pressure Test
- Steering/Lift Circuit - Steering Cylinder Test
- Steering/Lift Circuit - Lift Relief Pressure Test
- Cooling Fan Circuit - Pressure Test
- Cooling Fan Circuit - Fan Motor Case Drain Leakage Test
- Gear Pump Flow Test (pump sections P2 thru P5)
- Adjustments
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Check Hydraulic Lines and Hoses
- Priming Hydraulic Pumps
- Flush Hydraulic System
- Filtering Closed-Loop Traction Circuit
- Charge Hydraulic System
- Gear Pump
- Gear Pump Service
- Piston (Traction) Pump
- Piston (traction) Pump Service
- Rear Traction Manifold
- Rear Traction Manifold Service
- HI/LOW Range Manifold
- Front Wheel Motors
- Rear Axle Motor
- Front Wheel Motor and Rear Axle Motor Service
- Cutting Unit Motor
- Cutting Unit Motor Service
- Mow Control Manifold
- Mow Control Manifold Service
- Steering Control Valve
- Steering Control Valve Service
- Steering Cylinder
- Steering Cylinder Service
- Engine Cooling Fan Motor
- Engine Cooling Fan Motor Service
- Fan Control Manifold
- Fan Control Manifold Service
- Lift Manifold
- Lift Manifold Service
- Control Manifold Cartridge Valve Service
- Lift Junction Manifold
- Front Lift Cylinders
- Rear Lift Cylinders
- Lift Cylinder Service
- Hydraulic Reservoir
- Hydraulic Oil Cooler
- 6 - Electrical System
- General Information
- Electrical Drawings
- Special Tools
- InfoCenter Display
- Troubleshooting
- Electrical System Quick Checks
- Adjustments
- Component Testing
- Fusible Link Harness
- Fuses
- Toro Electronic Controllers (TEC)
- Ignition Switch
- Reel Enable/Disable Switch
- Engine Speed Switch (Yanmar Diesel Engine Only)
- Lower/Raise Joystick Switches
- Seat Switch
- Traction Neutral Switch
- Parking Brake Switch
- HI/LOW (Transport/Mow) Switch
- Cutting Unit Position Switch
- Backlap Switches
- Hydraulic Oil Temperature Sender
- Engine Temperature Sender (Kubota Diesel Engine Only)
- Relays with Four (4) Terminals
- Relays with Five (5) Terminals
- Hydraulic Solenoid Valve Coils
- Fuel Pump (Yanmar Diesel Engine Only)
- Fuel Pump (Kubota Diesel Engine Only)
- Fuel Stop Solenoid (Kubota Diesel Engines Only)
- CAN-bus Termination Resistor
- Diode Assembly
- Resistor Assembly
- Worklight Switch
- Service and Repairs
- 7 - Axles, Planetaries and Brakes
- 8 - Chassis
- 9 - DPA Cutting Units
- Table of Contents
- Specifications
- General Information
- Special Tools
- Gauge Bar Assembly
- Bedknife Screw Tool
- Handle Assembly
- Plastic Plug
- Cutting Unit Kickstand
- Spline Insert Tool
- Diameter/Circumference Measuring Tape
- Roller Rebuild Kit
- Turf Evaluator Tool
- Reel Bearing Installation Tool (cutting units with painted side plates)
- Cutting Reel Shim
- Cutting Performance Paper
- Pulley Alignment Tool
- Bedknife Top Angle Indicator and Mount
- Factors That Can Affect Cutting Performance
- Adjustments
- Service and Repairs
- Hydraulic Reel Motor
- Backlapping
- Bedbar Assembly
- Bedknife Replacement and Grinding
- Bedbar Adjuster Service
- Reel Assembly (cutting units with painted side plates)
- Reel Assembly Service (cutting units with painted side plates)
- Reel Assembly (cutting units with aluminum side plates)
- Reel Assembly Service (cutting units with aluminum side plates)
- Preparing Reel for Grinding
- Front Roller
- Rear Roller
- Roller Service
- Rear Roller Brush - Optional (cutting units with painted side plates)
- Rear Roller Brush - Optional (cutting units with aluminum side plates)
- 10 - Belt Driven Groomer (Optional)
- 11 - Universal Groomer (Optional)
- 12 - Foldout Drawings
- Electrical Drawing Designations
- Hydraulic Schematic
- Electrical Schematic - Traction Unit Model 03780 - Yanmar Engine (Serial numbers below 316000000)
- Electrical Schematic -- Traction UnitModel 03780 -- Yanmar Engine(Serial numbers 316000001 to 403350000)
- Electrical Schematic -- Traction UnitModel 03780 -- Yanmar Engine(Serial numbers above 403350001)
- Electrical Schematic - Traction Unit Model 03781 - Kubota Engine (Serial numbers below 316000000)
- Electrical Schematic -- Traction UnitModel 03781 -- Kubota Engine(Serial numbers 316000001 to 403350000)
- Electrical Schematic -- Traction UnitModel 03781 -- Kubota Engine(Serial numbers above 403350001)
- Electrical Schematic - Cab
- Main Wire Harness Drawing (Serial numbers below 316000000)
- Main Wire Harness Diagram (Serial numbers below 316000000)
- Main Wire Harness DrawingModel 03780 & 03781(Serial numbers 316000001 to 403350000)
- Main Wire Harness DiagramModel 03780 & 03781(Serial numbers 316000001 to 403350000)
- Main Wire Harness DrawingModel 03780 & 03781(Serial numbers 403350001 to 405699999)
- Main Wire Harness DiagramModel 03780 & 03781(Serial numbers 403350001 to 405699999)
- Main Wire Harness DrawingModel 03780 & 03781(Serial numbers above 405700000)
- Main Wire Harness DiagramModel 03780 & 03781(Serial numbers above 405700000)
- Engine Wire Harness Drawing - Yanmar
- Engine Wire Harness Diagram - Yanmar
- Engine Wire Harness Drawing - Kubota
- Engine Wire Harness Diagram - Kubota
- Seat and Console Wire Harness Drawing
- Seat and Wire Harness Diagram
- Power Center Wire Harness Drawing (Serial numbers below 403350000)
- Power Center Wire Harness Diagram (Serial numbers below 403350000)
- Power Center Wire Harness DrawingModel 03780 & 03781(Serial numbers above 403350001)
- Power Center Wire Harness DiagramModel 03780 & 03781(Serial numbers above 403350001)
Reelmaster 7000- D Hydraulic SystemPage 5 - 1
Chapter 5
Hydraulic System
Table of Contents
SPECIFICATIONS 2............................
GENERAL INFORMATION 3.....................
Operator ’s Manual 3..........................
Hydraulic Component Locations 3..............
Relieving Hydraulic System Pressure 4..........
Traction Circuit Component Failure 4............
Towing Traction Unit 5.........................
Hydraulic Hoses 6............................
Hydraulic Hose and Tube Installation 7..........
Hydraulic Fitting Installation 8..................
HYDRAULIC SCHEMATIC 11....................
HYDRAULIC FLOW DIAGRAMS 12...............
Traction Circuit: LOW Speed (Mow) 12..........
Traction Circuit: HIGH Speed (Transport) 14......
Mow Circuit 16...............................
Steering Circuit 18............................
Lower Cutting Units 20........................
Raise Cutting Units 22.........................
Engine Cooling Fan Circuit 24..................
SPECIAL TOOLS 26............................
TROUBLESHOOTING 31........................
TESTING 38...................................
Traction Circuit
Charge Pressure Test 40....................
Relief Pressure Test 44......................
Piston (traction) Pump Flow Test 46...........
Front Wheel Motor Case Drain
Leakage Test 50..........................
Reverse Reducing Valve (PR)
Pressure Test 54..........................
Rear Relief Valve (RV) Pressure Test 56.......
Cutting Unit Circuit
Pressure Test 58...........................
Relief Pressure Test 62......................
Cutting Unit Motor Case Drain
Leakage Test 66..........................
Steering/Lift Circuit
Steering Relief Pressure Test 70..............
Steering Cylinder Test 72....................
Lift Relief Pressure Test 74...................
Cooling Fan Circuit
Pressure Test 76...........................
Fan Motor Case Drain Leakage Test 78........
Gear Pump Flow Test
(pumpsectionsP2thruP5) 82................
ADJUSTMENTS 86.............................
Control Manifold Relief Valve Adjustment 86......
SERVICE AND REPAIRS 87.....................
General Precautions for Removing and
Installing Hydraulic System Components 87....
Check Hydraulic Lines and Hoses 88............
Priming Hydraulic Pumps 88...................
Flush Hydraulic System 89.....................
Filtering Closed- Loop Traction Circuit 90........
Charge Hydraulic System 91
...................
Ge
ar Pump 92................................
Gear Pump Service 94........................
Piston (traction) Pump 96......................
Piston (traction) Pump Service 98...............
Rear Traction Manifold 100.....................
Rear Traction Manifold Service 102.............
HI/LOW Range Manifold 104...................
Front Wheel Motors 106.......................
Rear Axle Motor 108..........................
Rear Axle and Front Wheel Motor Service 110....
Cutting Unit Motor 112.........................
Cutting Unit Motor Service 114.................
Mow Control Manifold 118.....................
Mow Control Manifold Service 120..............
Steering Control Valve 122.....................
Steering Control Valve Service 124..............
Steering Cylinder 126.........................
Steering Cylinder Service 128..................
Engine Cooling Fan Motor 130..................
Engine Cooling Fan Motor Service 134..........
Fan Control Manifold 136......................
Fan Control Manifold Service 138...............
Lift Manifold 140..............................
Lift Manifold Service 142.......................
Control Manifold Cartridge Valve Service 143.....
Lift Junction Manifold 144......................
Front Lift Cylinders 146........................
Rear Lift Cylinders 148........................
Lift Cylinder Service 150.......................
Hydraulic Reservoir 152.......................
Hydraulic Oil Cooler 154.......................
EATON MODEL 72400 SERVO CONTROLLED PIS-
TON PUMP REPAIR INFORMATION
DANFOSS K AND L FRAME VARIABLE MO-
TORS SERVICE MANUAL
DANFOSS STEERING UNIT TYPE OSPM
SERVICE MANUAL
Hydraulic
System