Form No. 3428-206 Rev A Reelmaster® 7000-D 4-Wheel Drive Traction Unit Model No. 03781—Serial No. 403350001 and Up Model No. 03781TE—Serial No. 400000000 and Up Register at www.Toro.com.
Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product. This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready.
Contents Checking the Fuel Lines and Connections.................................................. 45 Servicing the Water Separator ......................... 45 Cleaning the Fuel-Intake Screen....................... 45 Electrical System Maintenance ........................... 46 Electrical System Safety ................................... 46 Charging and Connecting the Battery ............... 46 Servicing the Battery......................................... 47 Checking the Fuses ...........................
Safety • Keep bystanders and children out of the operating This machine has been designed in accordance with EN ISO 5395 (when you complete the setup procedures) and ANSI B71.4-2017. • Shut off the engine, remove the key (if equipped), General Safety Improperly using or maintaining this machine can result in injury.
decal98-4387 98-4387 1. Warning—wear hearing protection. decal100-6574 100-6574 1. Hot surface hazard—keep bystanders away. 2. Severing hazard of hand, impeller; entanglement hazard, belt—keep away from moving parts. decal110-9642 110-9642 1. Stored energy hazard—read the Operator's Manual. 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke. decal117-4765 117-4765 1. Read the Operator's Manual. 2. Do not use starting aids.
decal121-3884 121–3884 1. Engine—stop 3. Engine—start 2. Engine—preheat decal121-5644 121–5644 1. Light switch 6. Slow 2. Engage 7. Lower 3. Power take-off 4. Disengage decal106-6754 106-6754 8. Raise 9. Read the Operator’s Manual. 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan; entanglement hazard, belt—stay away from moving parts. 5. Fast decal121-3887 121–3887 1. Read the Operator’s Manual.
decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection. 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. decal125-4605 10.
decal120-1683 120-1683 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and remove the ignition key before leaving the machine. 1. Warning—read the Operator's Manual; do not operate the machine unless you have received training. 2. Warning—read the Operator's Manual before towing the 5. Thrown object hazard—keep bystanders out of the operating machine. area. 6. Entanglement hazard, belt—stay away from moving parts, 3.
decal138-1186 138-1186 (Affix over Part No. 120-1683 for CE) Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
decal138-6983 138-6983 1. Read the Operator’s Manual.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 Use Qty. No parts required – Hood-lock bracket Rivet Screw (1/4 x 2 inch) Flat washer (1/4 inch) Locknut (1/4 inch) Front hose guide (right) Front hose guide (left) 1 2 1 2 1 1 1 No parts required – Adjust the turf-compensation spring. Cutting-unit kickstand 1 Use the cutting-unit kickstand. No parts required – Grease the machine.
1 2 Adjusting the Support Rollers Installing the Hood Lock for CE Compliance No Parts Required Parts needed for this procedure: Procedure Depending on what width cutting units are to be installed on the traction unit, adjust the support rollers as follows: Park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key.
g012630 Figure 7 1. Hood latch g012628 Figure 5 1. Hood-latch bracket 2. Rivets 8. 3. Remove the hood-latch bracket from the hood. 4. While aligning the mounting holes, position the CE lock bracket and the hood-latch bracket onto the hood. Screw the bolt into the other arm of hood-lock bracket to lock the latch in position (Figure 8). Note: The lock bracket must be against the hood (Figure 5). Do not the remove bolt-and-nut assembly from the lock-bracket arm. g012631 Figure 8 1. Bolt 3.
4. 5. Note: Position the bolt head to the outer Assemble and adjust as described in the cutting unit Operator's Manual. side of the tab as shown in Figure 11. Make sure that the counter weight (Figure 9) is installed to the proper end of the cutting unit as described in the cutting unit Operator's Manual. g003967 Figure 11 1. Opposite carrier frame tab E. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 11).
g015160 Figure 13 1. Hose guide (left side shown) 3. Nuts 2. Rod bracket g019602 Figure 14 1. Hose guides (each must lean toward the center cutting unit) Note: When installing or removing the cutting units, make sure that the hairpin cotter is installed in the spring-rod hole next to the rod bracket. Otherwise, you must install the hairpin cotter in the hole in the end of the rod. 7.
10. For the front cutting units, slide a cutting unit under the lift arm while inserting the shaft of the carrier frame up into the lift-arm pivot yoke (Figure 16). Make sure that the thrust washer is in position on the carrier-frame shaft. 11. Secure the carrier-frame shaft to the lift-arm yoke with the klik pin (Figure 16). 12. To lock (fix) the steering on the cutting units, secure the pivot yoke to the carrier frame with the snapper pin (Figure 17). g033150 Figure 15 1. Hex-socket screw 2.
14. Secure the lift-arm chain to the chain bracket with the snapper pin (Figure 19). 4 Note: Use the number of chain links described in the cutting unit Operator's Manual. Adjusting the Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring (Figure 21) transfers the weight from the front to the rear roller. This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing. g003948 Figure 19 1.
5 Using the Cutting-Unit Kickstand Parts needed for this procedure: 1 Cutting-unit kickstand Procedure Whenever you tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the back end of the bedbar adjusting screws are not resting on the work surface (Figure 22). g004144 Figure 23 1. Chain bracket 3. Cutting-unit kickstand 2.
7 Checking the Fluid Levels No Parts Required Procedure 1. Check the level of the rear axle lubricant before starting the engine for the first time, refer to Checking the Oil Level of the Rear Axle (page 50). 2. Check the level of the hydraulic fluid before starting the engine for the first time, refer to Checking the Level of the Hydraulic Fluid (page 56). 3.
Tilt Steering Pedal Product Overview To tilt the steering wheel towards you, press the foot pedal (Figure 25) down, and pull the steering tower toward you to the most comfortable position and then release the pedal. Controls Brake Pedals Mow-Speed Limiter The 2 foot pedals (Figure 25) operate individual wheel brakes for turning assistance and to aid in obtaining better side hill traction. The pedal-locking latch (Figure 25) connects the pedals together to engage the parking brake.
InfoCenter The InfoCenter LCD display shows information about the machine, such as the operating status, various diagnostics, and other information (Figure 27). PTO Switch The PTO switch (Figure 27) has 2 positions: START and STOP. Push the PTO button forward to engage the cutting-unit blades. Push the button back to disengage the cutting-unit blades. g033267 Figure 28 1. Power point Bag Holder Use the bag holder (Figure 29) for storage. g025902 Figure 27 1. Lower mow/raise control lever 2.
g033323 Figure 31 g015076 Figure 30 1. Front backlap lever 1. Weight gauge 4. Seat back adjusting lever 2. Weight adjusting lever 5. Armrest adjusting knob 3. Seat adjusting lever 2. Rear backlap lever Weight Adjusting Lever Adjusting the Seat Adjust the seat to your weight (Figure 31). Pull up the lever to increase the air pressure and push it down to decrease the air pressure. You attain the proper adjustment when the weight gauge is in the green region.
Using the InfoCenter LCD Display InfoCenter Icon Description SERVICE DUE The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information (Figure 32) There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen at any time by pressing any of the InfoCenter buttons and then selecting the appropriate directional arrow.
InfoCenter Icon Description (cont'd.) InfoCenter Icon Description (cont'd.) Engine Hydraulic oil too hot Key switch Sit down or set parking brake Indicates when the cutting units are being lowered Accessible only by entering PIN Indicates when the cutting units are being raised Using the Menus To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu.
*Only operator-faced text is translated. Faults, Service, and Diagnostics screens are service-faced. Titles are in the selected language, but menu items are in English.
Setting the Front and Rear Reel Speeds The ability to view and change the settings in the Protected Menu can be changed. Once the Protected Menu has been accessed, scroll down to Protect Settings. Using the right button, changing Protect Settings to Off will allow the ability to view and change the settings in the Protected Menu without entering the passcode. Changing Protect Settings to On will hide the protected options and will require entering a passcode to change the setting in the Protected Menu.
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice.
Performing Daily Maintenance Blended fuel specification: ASTM D975 or EN590 Observe the following precautions: • Biodiesel blends may damage painted surfaces. Service Interval: Before each use or daily • Use B5 (biodiesel content of 5%) or lesser blends Before starting the machine each day, perform the Each Use/Daily procedures listed in Maintenance (page 36). in cold weather. • Monitor seals, hoses, and gaskets in contact with fuel as they may degrade over time.
During Operation – Wait for all movement to stop. • Operate the machine only in good visibility and appropriate weather conditions. Do not operate the machine when there is the risk of lightning. During Operation Safety General Safety Rollover Protection System (ROPS) Safety • The owner/operator can prevent and is responsible • • • • • • • • • • • • • • • for accidents that may cause personal injury or property damage.
• Avoid starting, stopping, or turning the machine on starter failure may result. If the engine fails to start after 15 seconds, turn the key to the OFF position, recheck the controls and procedures, wait 15 additional seconds, and repeat the starting procedure. slopes. Avoid making sudden changes in speed or direction. Make turns slowly and gradually. Do not operate a machine under any conditions where traction, steering, or stability is in question.
2. Insert a tube or similar object onto the long spring end to relieve the spring tension during the adjustment (Figure 34). CAUTION The springs are under tension and could cause personal injury. Use caution when adjusting the springs. 3. While relieving the spring tension, remove the bolt and locknut securing the spring actuator to the bracket (Figure 34). g015079 Figure 35 1. Switch g015078 3.
• Keep all nuts, bolts, and screws correctly torqued ensure that the equipment is in safe working condition. • Replace worn or damaged parts for safety. • Ensure that the seat belt and mountings are in safe working order. • Wear the seat belt when the roll bar is raised and no seat belt when the roll bar is lowered. Important: The roll bar is an integral safety device. Keep the roll bar in the raised position when operating the mower. Lower the roll bar temporarily only when absolutely necessary.
Note: The PTO should not engage. If the PTO engages, there is a malfunction in the interlock system; correct it before operating the machine. After Operation 7. Sit on the seat, engage the parking brake, and start the engine. After Operation Safety 8. Move the traction pedal out of the NEUTRAL position. General Safety • Shut off the engine, remove the key (if equipped), Note: The engine should shut off. If the engine and wait for all movement to stop before you leave the operator’s position.
Preparing the Machine for Pushing or Towing in Reverse Important: If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold. The following Toro parts are needed to bypass the check valve: • Toro Part No. 59-7410, diagnostic fitting • Toro Part No. 354-79, diagnostic-fitting cap • Toro Part No. 95-8843, hydraulic hose • Toro Part No. 95-0985, coupler fitting (2) • Toro Part No. 340-77, hydraulic fitting (2) 1. g200995 Figure 37 1.
Note: Do not exceed 7 to 11 N∙m (5 to 8 ft-lb) torque to close the valve. Pushing or Towing the Machine Forward Only If you need to push or tow the machine forward only, you can just rotate the bypass valve. Important: If you need to push or tow the machine in reverse, refer to Preparing the Machine for Pushing or Towing in Reverse (page 34). 1. Open the hood and remove the center shroud. 2.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Maintenance Safety • Support the machine with jack stands whenever you work under the machine. • Before you leave the operator’s position, do the • Carefully release pressure from components with following: stored energy. – Park the machine on a level surface. • Keep all parts of the machine in good working – Disengage the cutting unit(s) and lower the attachments.
Maintenance Service Interval Every 400 hours Every 800 hours Maintenance Procedure • Service the air cleaner. Service the air cleaner earlier if the service indicator shows red. Service it more frequently in extremely dirty or dusty conditions. • Check the fuel lines and connections for deterioration, damage, or loose connections. • Replace the fuel filter canister. • Check for end-play in the planetary drives. • Check the planetary-gear-drive oil level (check if you notice external leakage).
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level. Drain the water/fuel separator. Check the air-filter service indicator. Check the radiator, oil cooler, and screen for debris. Check for unusual engine noises.1 Check for unusual operating noises.
Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Wash the machine. 1. Check the glow plug and injector nozzles if the engine starts hard, produces excess smoke, or runs rough. 2. Immediately after every washing, regardless of the interval listed Notation for Areas of Concern Inspection performed by: Item Date Information 1 2 3 4 5 6 7 8 Important: Refer to your engine owner’s manual and cutting unit Operator's Manual for additional maintenance procedures.
• Steering cylinder ball joints (2) (Figure 43) g009705 Figure 42 g009706 Figure 43 1. Top fitting on king pin • Tie rod ball joints (2) (Figure 43) • King pin bushings (2) (Figure 43). The top fitting • on the king pin should only be lubricated annually (2 pumps).
Engine Maintenance • Cutting unit carrier frame (2 per cutting unit) (Figure 45) • Cutting unit lift arm pivot (1 per cutting unit) (Figure Engine Safety 45) • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 400 hours—Service the air cleaner. Service the air cleaner earlier if the service indicator shows red.
Important: Never attempt to clean the safety filter (Figure 49). Replace the safety filter with a new one after every 3 primary filter services. g011503 Figure 47 1. Service indicator 2. Latch 3. Cover g011505 Figure 49 1. Safety filter 3. Remove the cover from the air-cleaner body. 4. Before removing the filter, use low-pressure air—275 kPa (40 psi), clean and dry—to help remove large accumulations of debris packed between outside of primary filter and the canister.
Important: Do not overfill the engine. below the Add mark on the dipstick, add oil to bring the oil level to the Full mark. Do not overfill the engine. If the oil level is between the Full and Add marks, no oil addition is required. 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2. Unlock the hood latches and open the hood (Figure 50). g008809 Figure 52 1.
Adjusting the Throttle Adjust the throttle cable (Figure 55) so that the governor lever on the engine contacts the high speed set bolt at the same point that the throttle cable contacts the end of the slot in the control arm. g008807 Figure 54 1. Oil filter 5. Apply a light coat of clean oil to the new filter seal before installing it. g026803 Figure 55 Note: Do not overtighten the filter. 6. 1. Throttle cable Add oil to the crankcase; refer to Checking the Level of the Engine Oil (page 42).
Servicing the Water Separator Fuel System Maintenance Service Interval: Before each use or daily—Drain water or other contaminants from the water separator. DANGER Under certain conditions, fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. Every 400 hours—Replace the fuel filter canister. • Fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills.
Electrical System Maintenance DANGER Battery electrolyte contains sulfuric acid, which is fatal if consumed and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes, or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands. • Fill the battery where clean water is always available for flushing the skin. Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last.
11. Close the console panel and secure the latch. Servicing the Battery Service Interval: Every 50 hours Important: Before welding on the machine, disconnect the negative cable from the battery to prevent damage to the electrical system. Note: Check the battery condition weekly or after every 50 hours of operation. Keep the terminals and the entire battery case clean because a dirty battery will discharge slowly. Clean the battery as follows: 1.
Drive System Maintenance 2. Chock the rear wheels and raise the front of machine, supporting the front axle/frame on jack stands. DANGER Checking the Tire Pressure A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. Service Interval: Before each use or daily The tires are overinflated for shipping. Therefore, release some of the air to reduce the pressure. The correct air pressure in the tires is 83 to 103 kPa (12 to 15 psi). Check the tire pressure daily.
Changing the Planetary-Gear-Drive Oil Service Interval: After the first 200 hours Every 800 hours or yearly, whichever comes first. Lubricant specification: high quality SAE 85W-140 gear lubricant Planetary and brake housing lubrication capacity: 0.65 L (22 fl oz) Draining the Planetary-Gear-Drive g225612 Figure 63 1.
g225607 g225608 Figure 68 Figure 66 1. Drain hole (brake housing) 2. Drain plug 4. 7. Check the O-ring for the plug for wear or damage and install the drain plug into the brake housing. Note: Replace the O-ring as needed. Filling the Planetary-Gear-Drive with Lubricant 1. Repeat steps 1 through 7 in Draining the Planetary-Gear-Drive (page 49) and steps 1 through 3 in this procedure for the planetary/brake assembly at the other side of the machine.
Changing the Oil in the Rear Axle Service Interval: After the first 200 hours Every 800 hours 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2. Clean the area around the 3 drain plugs, 1 on each end and 1 in the center (Figure 70). g011488 Figure 71 1. Gear box Adjusting the Traction Drive for Neutral g009717 Figure 70 1. Drain plugs 3. 4. 5. 6. 7. 2.
6. 7. 8. 9. After the wheel rotation ceases, tighten the jam nuts to secure the adjustment. Shut off the engine and release the right brake. Remove the jack stands and lower the machine to the shop floor. Test drive the machine to ensure that it does not creep. Checking the Rear-Wheel Toe-In Service Interval: Every 800 hours/Yearly (whichever comes first) 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2.
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. – Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. Checking the Cooling System g009702 Figure 75 1.
Important: Cleaning the oil cooler/radiator with water will promote premature corrosion damage to components and compact debris. 5. g200377 Figure 76 1. Rear screen latch 3. Clean the screen thoroughly of all debris. Note: To remove the screen, lift off the hinge pins. 4. Clean both sides of the oil cooler/radiator area (Figure 77) thoroughly with compressed air. Start from the front and blow the debris out toward the back. Then clean from the back side and blow toward the front.
Brake Maintenance Belt Maintenance Adjusting the Service Brakes Servicing the Alternator Belt Adjust the service brakes when there is more than 13 mm (1/2 inch) of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt. Service Interval: Every 100 hours 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2.
Hydraulic System Maintenance Hydraulic System Safety • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor. • Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid.
Changing the Hydraulic Fluid Alternative hydraulic fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards. Do not use synthetic fluid. Consult with your lubricant distributor to identify a satisfactory product.
Use Toro replacement filters Part No. 94-2621 for the rear (cutting unit) of the machine and Part No. 75-1310 for the front (charge) of the machine. Important: Using another type of filter may void the warranty on some components. 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. 2. Clean the area around the filter mounting area. 3. Place a drain pan under the filter and remove the filter (Figure 81 and Figure 82). 4.
Cutting Unit Maintenance DANGER Changing the engine speed while backlapping may cause the reels to stall. • Never change the engine speed while backlapping. • Backlap only at low idle engine speed. Blade Safety • A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. • Inspect the cutting units periodically for excessive DANGER wear or damage. Contact with the cutting units could cause personal injury.
Cleaning 11. Repeat the procedure for all cutting units that you want to backlap. 12. When finished, return the backlap levers to the MOW position, lower the hood, and wash all lapping compound off the cutting units. Adjust the cutting unit reel-to-bedknife as needed. Move the cutting unit reel-speed controls to the desired mowing position. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine.
Storage 5. Shut off the engine and remove the key. 6. Flush the fuel tank with fresh, clean fuel. Storage Safety 7. Secure all of the fuel-system fittings. • Shut off the engine, remove the key (if equipped), 8. Thoroughly clean and service the air-cleaner assembly. 9. Seal the air-cleaner inlet and the exhaust outlet with weatherproof tape. 10.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
