Operator's Manual

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................5
SoundPowerLevel..................................................6
SoundPowerLevel..................................................6
SoundPressureLevel...............................................6
VibrationLevel......................................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................14
1CheckingFluidLevels...........................................14
2InstallingCuttingUnitsModels03860,03861and
03862................................................................14
3InstallingCuttingUnitsModels03863and
03864................................................................16
4MakingAlternateCuttingUnitAdjustments.............21
5AddingRearBallast..............................................21
6InstallingCEDecals.............................................21
7ReadingtheManualsandStoringAdditional
Parts.................................................................21
ProductOverview.........................................................22
Controls...............................................................22
Specications........................................................25
Attachments/Accessories........................................25
Operation....................................................................26
CheckingtheEngineOil..........................................26
CheckingtheCoolingSystem...................................26
FillingtheFuelTank...............................................27
CheckingtheHydraulicFluid...................................29
CheckingtheTirePressure......................................29
CheckingtheReeltoBedknifeContact......................29
StartingandStopping..............................................29
BleedingtheFuelSystem.........................................30
PushingorTowingtheMachine................................31
CheckingtheInterlockSwitches...............................31
FaultMemoryandRetrieval.....................................32
HydraulicSolenoidValveFunctions..........................33
OperatingTips......................................................33
Maintenance.................................................................35
RecommendedMaintenanceSchedule(s)......................35
ServiceIntervalChart.............................................36
DailyMaintenanceChecklist....................................37
Lubrication...............................................................38
GreasingtheBearingsandBushings..........................38
EngineMaintenance..................................................40
ServicingtheAirCleaner.........................................40
ServicingtheEngineOilandFilter............................41
AdjustingThrottle..................................................41
FuelSystemMaintenance...........................................42
FuelTank..............................................................42
FuelLinesandConnections.....................................42
FuelFilter/WaterSeparator.....................................42
BleedingAirFromInjectors.....................................43
ElectricalSystemMaintenance....................................43
BatteryCare...........................................................43
Fuses....................................................................44
OptionalLighting...................................................45
DriveSystemMaintenance.........................................46
CheckingtheTorqueoftheWheelNutsor
Bolts.................................................................46
CheckingthePlanetaryGearDriveOil......................46
ChangingthePlanetaryGearDriveOil......................46
CheckingtheRearAxleLubricant.............................47
ChangingtheRearAxleLubricant.............................47
RearWheelToe-In.................................................48
AdjustingtheTractionDriveforNeutral....................48
CoolingSystemMaintenance......................................49
RemovingDebris...................................................49
MaintainingtheCoolingSystem...............................49
BrakeMaintenance....................................................50
AdjustingtheServiceBrakes....................................50
BeltMaintenance......................................................50
CheckingtheAlternatorBelt....................................50
HydraulicSystemMaintenance....................................51
ChangingtheHydraulicFluid...................................51
ReplacingtheHydraulicFilter..................................51
CheckingtheHydraulicLinesandHoses....................51
HydraulicSystemTestPorts.....................................52
CuttingUnitMaintenance...........................................53
CuttingUnitKickstandModels03863and
03864................................................................53
Backlapping...........................................................53
AdjustingtheCuttingUnitLoweringRate
........................................................................54
LiftedHeightofOuterFrontCuttingUnits(Enable
Position)............................................................55
AdjustingtheTraveloftheFrontThreeCutting
Units.................................................................56
Storage........................................................................57
TractionUnit.........................................................57
Engine..................................................................57
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