Operator's Manual

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................5
SoundPowerLevel..................................................6
SoundPowerLevel..................................................6
SoundPressureLevel...............................................6
VibrationLevel......................................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................14
1CheckingFluidLevels...........................................14
2InstallingCuttingUnitsModels03860,03861and
03862................................................................14
3InstallingCuttingUnitsModels03863and
03864................................................................16
4MakingAlternateCuttingUnitAdjustments.............21
5AddingRearBallast..............................................21
6InstallingCEDecals.............................................21
7ReadingtheManualsandStoringAdditional
Parts.................................................................21
ProductOverview.........................................................22
Controls...............................................................22
Specications........................................................25
Attachments/Accessories........................................25
Operation....................................................................26
CheckingtheEngineOil..........................................26
CheckingtheCoolingSystem...................................26
FillingtheFuelTank...............................................27
CheckingtheHydraulicFluid...................................28
CheckingtheTirePressure......................................29
CheckingtheReeltoBedknifeContact......................29
StartingandStopping..............................................29
BleedingtheFuelSystem.........................................30
TransportingtheMachine........................................30
LoadingtheMachine..............................................31
PushingorTowingtheMachine................................32
CheckingtheInterlockSwitches...............................32
FaultMemoryandRetrieval.....................................34
HydraulicSolenoidValveFunctions..........................34
OperatingTips......................................................34
Maintenance.................................................................36
RecommendedMaintenanceSchedule(s)......................36
ServiceIntervalChart.............................................37
DailyMaintenanceChecklist....................................38
Lubrication...............................................................39
GreasingtheBearingsandBushings..........................39
EngineMaintenance..................................................41
ServicingtheAirCleaner.........................................41
ServicingtheEngineOilandFilter............................42
AdjustingThrottle..................................................42
FuelSystemMaintenance...........................................43
FuelTank..............................................................43
FuelLinesandConnections.....................................43
FuelFilter/WaterSeparator.....................................43
BleedingAirFromInjectors.....................................44
ElectricalSystemMaintenance....................................44
BatteryCare...........................................................44
Fuses....................................................................45
OptionalLighting...................................................46
DriveSystemMaintenance.........................................47
CheckingtheTorqueoftheWheelNutsor
Bolts.................................................................47
CheckingthePlanetaryGearDriveOil......................47
ChangingthePlanetaryGearDriveOil......................47
CheckingtheRearAxleLubricant.............................48
ChangingtheRearAxleLubricant.............................48
RearWheelToe-In.................................................49
AdjustingtheTractionDriveforNeutral....................49
CoolingSystemMaintenance......................................50
RemovingDebris...................................................50
MaintainingtheCoolingSystem...............................50
BrakeMaintenance....................................................51
AdjustingtheServiceBrakes....................................51
BeltMaintenance......................................................51
CheckingtheAlternatorBelt....................................51
HydraulicSystemMaintenance....................................52
ChangingtheHydraulicFluid...................................52
ReplacingtheHydraulicFilter..................................52
CheckingtheHydraulicLinesandHoses....................52
HydraulicSystemTestPorts.....................................53
CuttingUnitMaintenance...........................................54
CuttingUnitKickstandModels03863and
03864................................................................54
Backlapping...........................................................54
AdjustingtheCuttingUnitLoweringRate
........................................................................55
LiftedHeightofOuterFrontCuttingUnits(Enable
Position)............................................................56
AdjustingtheTraveloftheFrontThreeCutting
Units.................................................................57
Storage........................................................................58
TractionUnit.........................................................58
Engine..................................................................58
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