Installation Instructions

ManualsBrandsToro ManualsRiding ProductsRear Roller Brush Kit, Reelmaster 5500-D, 6500-D and 6700-D

Printed in the USA

W 2006 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Rear Roller Brush Kit

Reelmaster

)

5500D, 6500D and 6700D

Model No. 03876

Form No. 3355–266 Rev A

Installation Instructions

Important It is recommended that the Rear Roller

Brush Kit only be used when cutting in the height of cut

range of 3/8” to 7/8”.

Rear Roller Brush Kit may be used on the following:

• Models 03860, 03861 & 03862 RM55/6000 Cutting

Units.

• All RM5500 Traction Units.

• Models 03806, 03807 & 03808 RM65/6700 Traction

Units.

Do NOT use the Rear Roller Brush Kit on the

following:

• Models 03800 to 03805 RM65/6700 Traction Units.

The clip ace (reel speed sensors) function will no longer

operate and damage to the cutting units may occur.

Loose Parts

Description

Quantity

Main roller brush housing

Flange bolts M10–1.5 x 30mm

(For serial numbers 200000001 thru

220000791)

Flange bolts 3/8–16 1–1/4” lg.

(For serial numbers 220000792 & Up)

Threaded round spacer

Bolt 3/8–16 x 1” lg.

Grease fitting–90 degree 1

Pivot plate assembly

Bolts 5/16–18 x 5/8” lg.

Roller brush assembly

Key

Bolt 5/16–18 x 1” lg.

Flange nut–5/16

Excluder seal 1

Pulley

Flange bolt–5/16 x 5/8” lg.

Belt 1

Belt cover

Washer–.312 I.D.

Lock nut–5/16

5 Link chain 1

Hex spacer

Bolt w/patch 5/16–18 x 3/4” lg.

Installation instructions 1

Parts catalog 1

Tools / Materials Required for Assembly:

• 1/8” Allen wrench

• Alignment punch and hammer

• 5/16” wrench

• 3/8” wrench

• 1/2” wrench (thin)

• 1/2” wrench (standard)

• 1/2” socket

• 7/16” wrench

• 9/16” wrench

• 15 mm wrench

• 6” crescent wrench

• 242 Loctite (blue)

• Torque wrench (range: 15–19 ft.–lbs)

Note: These instructions and illustrations show the

installation of the kit on cutting units with the end weights

mounted on the left end of the cutting unit (Right front, rear

and wing (RM 6700 only).

On left front, rear and wing (RM 6700 only) cutting units,

roller brush assemblies must be reversed to mount on

opposite end of cutting unit as follows (Fig. 1 & 2):

• Guard plate must be removed and mounted to

opposite side of pivot plate (Fig. 1).

Figure 1

1. Pivot plate

2. Guard plate

3. Idler bearing assembly

4. Cover mounting bolts,

washers and flange nuts

• Idler bearing assembly must be removed and

mounted to opposite side of pivot plate (Fig. 1).

Summary of content (8 pages)

PAGE 1
Form No. 3355–266 Rev A Rear Roller Brush Kit Reelmaster) 5500D, 6500D and 6700D Model No. 03876 Installation Instructions Important It is recommended that the Rear Roller Brush Kit only be used when cutting in the height of cut range of 3/8” to 7/8”. Rear Roller Brush Kit may be used on the following: Tools / Materials Required for Assembly: • Models 03860, 03861 & 03862 RM55/6000 Cutting Units. • All RM5500 Traction Units. • 5/16” wrench • Models 03806, 03807 & 03808 RM65/6700 Traction Units.
PAGE 2
• Cover mounting bolts, washers and flange nuts must be removed and mounted to opposite side of pivot plate (Fig. 1). 4. Mount new main roller brush housing and previously removed O–ring to reel bearing housing with (2) M10–1.5 x 30mm flange bolts (15mm wrench) or 3/8–16 x 1–1/4” lg ( 9/16 wrench) depending on serial number (Fig. 4). Main roller brush housing to be positioned so threaded hole is to the rear of cutting unit.
PAGE 3
Note: To hold spacer when tightening, position a 1/2” wrench on slot on spacer. 11. Loosely assemble pivot plate assembly to roller housing and threaded spacer with (2) 5/16–18 x 5/8” lg. flange bolts (Fig. 8). 1 3 2 Figure 8 Figure 6 1. Threaded spacer 1. Pivot plate assembly 2. Flange bolts 2. Slot (1/2” wrench) Note: To ease access to rear roller, rotate cutting unit up onto front roller and carrier frame. 3. Guard plate 12. Loosen guard plate bolt for adjustment later (Fig. 8). 13.
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17. Position roller brush assembly onto support rods, aligning mounting holes and inserting key way end of roller brush shaft through opening in guard plate and pivot plate (Fig. 10). 21. Insert square key into key way on roller brush shaft (Fig. 12). 22. Slide pulley onto key and end of roller brush shaft (Fig. 12). 18. First, secure roller by threading the (2) 5/16–18 x 1” lg. bolts thru roller brush brackets and into support rods. Do not tighten flange nuts at this time.
PAGE 5
2 Note: Proper installation of guard plate and excluder seal will help prevent debris and water from enter pulley area and preventing premature wear of components. 3 33. Insert a washer onto each cover mounting bolt (Fig. 15). 1 34. Slide belt cover onto mounting bolts and secure with (2) washers and lock nuts (Fig. 15). Do not overtighten nuts as damage to cover may occur. Figure 13 1. Locking collar (blind hole) 2. Direction of brush rotation 3. Punch 2 28.
PAGE 6
On all Cutting units 2 To prevent damage to the brush covers, make sure the lynch pin (Fig. 17) is installed in the lift arm steering plates. RM5500 Front Center Cutting unit Only 1. Remove chain and install new 5 link chain as shown in figure 17. Note: The new 5 link chain will prevent roller brush / traction unit frame contact. 1 1 Figure 19 1. Hex spacer Note: The hex spacer and bolt will prevent the right front roller brush cover from contacting the front center cutting unit motor.
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