Form No. 3389-707 Rev B Greensmaster® eFlex® 1800 or 2100 Traction Unit Model No. 04042—Serial No. 315000001 and Up Model No. 04043—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. Introduction This machine is a walk-behind, reel-blade lawn mower intended to be used by professional, hired operators in commercial applications. It is primarily designed for cutting grass on well-maintained lawns in parks, golf courses, sports fields, and on commercial grounds.
Contents Adjusting the Service/Parking Brake................. 38 Belt Maintenance ................................................ 39 Inspecting the Reel Drive Belt ........................... 39 Accessing the Transmission Cover Hole .............................................................. 39 Adjusting the Transmission Belt Tensioner ...................................................... 40 Controls System Maintenance ............................. 40 Adjusting the Reel Control .......................
Safety • Stay alert for holes in the terrain and other hidden This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. • • Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol (Figure 2), which means CAUTION, WARNING, or DANGER-“personal safety instruction.
• Check the safety interlock switches daily for proper • To reduce the fire hazard, keep the battery pack • • • • • • • • • and connectors free of debris. Check the grass basket frequently for wear or deterioration. Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged parts and decals. Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine.
Vibration Level Sound power level was determined according to the procedures outlined in EN 11094. Hand-Arm • Model 04042: Sound Pressure Level Measured vibration level for right hand = 0.24 m/s2 • Model 04042: Measured vibration level for left hand = 0.36 m/s2 This unit has a sound pressure level at the operator’s ear of 68 dBA, which includes an Uncertainty Value (K) of 1 dBA. Uncertainty Value (K) = 0.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal120-9571 120-9571 1. Lower the lever to disengage the traction. decal120-9573 120-9573 1. Read the Operator's Manual. 2. Warning—do not operate the machine unless you are trained. 3. Warning—keep bystanders away from the battery. decal120-9570 120-9570 4.
decal121-4685 121–4685 1. EZ-Turn switch 2. On 3. Off 4. Start (machine) decal115-7271 115-7271 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. decal119-7523 119-7523 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3. Electric shock hazard—do not allow battery posts to short circuit. 4. Warning—do not operate this machine unless you are trained. 5.
decal119-7570 119-7570 1. Warning—read the Operator's Manual; keep batteries sheltered, do not store in direct sunlight. decal119-7571 119-7571 1. Warning—read the Operator's Manual; do not use a battery with a cracked or damaged housing.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 Description Use Qty. Target plate 1 Install the target plate. Weight rod Flange-head bolt 1 1 Install the weight rod. Bolt (3/8 x 3/4 inch) 2 Install the cutting unit to the traction unit. Handle retainer Hair pin cotter Battery pack Bolt (5/16 x 1/2 inch) Washer 2 2 1 6 6 No parts required – Adjust the EZ-Turn sensor.
Note: Determine the left and right sides of the machine from the normal operating position. 2 Note: To install the weight rod onto your machine, refer to the installation instructions in your Cutting Unit Operator’s Manual. Installing the Weight Rod 1 Parts needed for this procedure: Installing the Target Plate Weight rod 1 Flange-head bolt Procedure Parts needed for this procedure: 1 1 1.
g017356 g026124 Figure 6 Figure 5 1. Flange-head bolt 1. Kickstand—storage position 2. Weight rod 3. Kickstand—service position 2. Locking pin 3 3. Push the cutting unit under the traction unit and to the left to engage the transmission coupling (Figure 7).
g017242 Figure 8 Battery platform not shown 1. Telescoping coupler 2. Cutting unit hex shaft g017355 Figure 9 5. Secure the traction unit frame to the cutting unit pivot arms with 2 bolts (3/8 x 3/4 inch) (Figure 8). 1. Hair pin cotter Note: To remove the cutting unit, just loosen 2. Pivot the handle to the desired operating position, insert a handle retainer over the handle clamp and into the matching holes in the side plate (Figure 9). 3.
for maintenance, warranty, or recycling, you will need this special packaging. Refer to the Installation Instructions included with the Battery Shipping Kit (a PDF file of these instructions is available at no charge from www.toro.com). 2. 3. 4. 6. Raise the battery platform until the locking holes in the base and frame align (Figure 11). Note: Slide a screw driver or other steel rod through the holes to hold the platform in the raised position.
g017358 Figure 13 g017235 10. Figure 14 Rotate the locking collar on the harness plug clockwise until it engages with the battery receptacle and begins to pull in toward the battery. 1. Connector on the main wiring harness Note: Continue turning it another 120 degrees (1/3 of a turn) until it fully seats.
Note: The battery is shipped with a partial charge (approximately 40%). This is enough charge for you to perform functional checks on the machine and move it as needed to complete setup, but you should fully charge the battery before using the machine. 6 4. Place a 3.8 cm (1-1/2 inches) block under the front cutting unit roller (Figure 16). 5. Loosen the fasteners securing the sensor bracket to the frame (Figure 16). 6. Turn on the machine; refer to Turning on the Machine (page 23). 7.
8 Installing the Grass Basket Parts needed for this procedure: 1 Grass basket g017244 Figure 17 Procedure 1. Kickstand 1. 2. Grasp the basket by the handle (Figure 19). Press the wheel locking clip toward the center of the wheel and slide the wheel onto the hex shaft (Figure 18). g017245 Figure 19 1. Basket hooks g000475 Figure 18 Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. 4.
Product Overview g024292 Figure 20 1. Pitch arm contact point g017155 Figure 21 18 1. Operator-presence control 6. Grass basket 2. Traction and reel drive engagement lever 7. Cutting unit 3. Handle 8. Transport wheels 4. Service brake 5. Battery pack 9.
Controls g016853 Figure 23 g017156 1. Parking-brake latch Figure 22 1. EZ-Turn switch 2. Open space for optional lights 6. Handle 7. InfoCenter LCD display 3. Parking-brake latch 8. Key switch 4. Service brake 9. Speed control 2. Service brake Parking-Brake Latch Use the parking-brake latch (Figure 23) in conjunction with the service brake. Rotate the parking-brake latch toward the brake handle to hold the service brake in place. Pull the brake lever to release.
Speed Control The speed control (Figure 22 and Figure 24) is located on the right rear side of the control panel. Rotate the control to regulate the machine ground/cutting speed. The current speed setting is reflected on the InfoCenter LCD display. Note: To move the machine, you must have both the traction lever engaged and the speed control off the zero speed position. g000494 Figure 25 g027738 Figure 24 1. Full speed 1. Neutral 3. Traction drive-engaged (transport) 2.
driving the machine, the motor brake will function normally. • If you move the speed control to zero speed while the reels are engaged (i.e., while mowing), the brake will not engage. This feature allows you to move to the zero position while mowing and pull the machine rearward to make course corrections.
Specifications Operation 1800 Traction Unit Width 82.5 cm (32.5 inches) Height 104.8 cm (41.3 inches) Length with basket 152.4 cm (60 inches) Net Weight (with 11 blade cutting unit and grass basket installed) 129.3 kg (285 lb) Width of cut 46 cm (18 inches) Height of cut 1.5 to 7.5 mm (1/16 to 19/64 inches) with Micro-Cut bedknife Clip frequency Note: Determine the left and right sides of the machine from the normal operating position.
Adjusting the Handle Angle 1. Remove the hairpin cotters from the handle retainers on each side of the mower (Figure 30). 3. Adjust the throttle control to the desired position. 4. Tighten the throttle-control fasteners. 5. Install the previously removed console cover. Turning on the Machine 1. Ensure that the T-handle connector on the main wiring harness is connected to the main power supply connector (Figure 15). 2. Ensure that the traction and reel drive levers are in neutral. 3.
Mowing the Greens Operating the Machine in Transport Mode The greens should be mowed in a straight back and forth direction across the green. Avoid circular mowing or turning the mower on the greens areas since scuffing may occur. Turning the mower should be done off the green by raising the cutting reel (pushing the handle down) and turning on the traction drum.
Preparing the Machine for Transport after Mowing to raise the cutting unit, press the operator presence control, move the traction lever to the Engaged position (Figure 33), and gradually increase the speed control setting to transport the mower onto the collar of the green . 2. Return the speed control to the Zero position. 3. Disengage the traction lever, then move it to the left and forward, engaging the traction and reel drive (Figure 33). g000494 Figure 33 1. Neutral 3.
Checking the Operation of the Interlock Switches release the OPC (Figure 34). The traction lever should disengage. If the traction lever does not disengage, the interlock system needs service. Correct the problem before operating; refer to Servicing the Traction Interlock Switch (page 37). Service Interval: Before each use or daily CAUTION 5. If the safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury.
5. Carefully lower the machine off of the kickstand. For detailed information on shipping the battery pack, refer to the instructions (3373-934) included with the Battery Shipping Kit (120-6950). These instructions are available for download from www.toro.com. Caring for the Lithium Ion Battery Pack WARNING The battery pack contains high voltage which could burn or electrocute you. • Never attempt to open the battery pack.
Caring for the Battery Pack As with all rechargeable batteries, lithium ion batteries have a life span during which they will hold a sufficient charge to perform the work for which they are intended. As time goes by, the total amount of work the battery will be able to complete on a single charge will gradually diminish.
• Menu access/back button—press this button to • • Diagnostics Menu access the InfoCenter menus. You can also use it to back out of any menu you are currently using. Down button—use this button to scroll down menus. Right button—use this button to open a menu where a right arrow indicated additional content. Note: The purpose of each button may change depending on what is required at the time. Each button will be label with an icon displaying its current function.
Settings Menu Menu Item Description Language Use this setting to change the language used on the InfoCenter. Units Use this setting to change the units used by the InfoCenter. The menu choices are English and Metric. LCD Backlight Use this setting to increase or decrease the brightness of the LCD display. LCD Contrast Use this setting to change the contrast between the dark and light areas of the LCD display.
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions.
Rollers (Flex/eFlex 2100 Mowers) Part Number Description Diameter/Material Comments 04255 Narrow Wiehle 6.4 cm (2.5 inches)/Aluminum Narrow spaced grooves 04256 Wide Wiehle 6.4 cm (2.5 inches)/Aluminum More penetration, wide spaced grooves 04257 Full Roller 6.4 cm (2.5 inches)/Steel Least penetration 04258 Narrow Wiehle—Long 6.4 cm (2.5 inches)/Aluminum More edge support; 4.3 cm (1.7 inches) longer 04267 Paspalum Roller 6.4 cm (2.
Maintenance free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a Note: Determine the left and right sides of the machine from the normal operating position.
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. Touch up damaged paint.
Pre-Maintenance Procedures Lubrication Disconnecting the Battery Service Interval: Yearly Before performing maintenance on the machine, disconnect the machine from the battery pack by pulling the T-handle connector off of the main power supply connector. Grease Type: General-purpose grease. Greasing the Motor Coupler 1. Turn off the machine and disconnect the battery pack. 2. Remove the 2 bolts securing the motor to the transmission case (Figure 38). g017383 Figure 38 g017237 Figure 37 1.
Electrical System Maintenance Servicing the Battery Pack The only user serviceable parts in the battery pack are the labels and the fuse. If you attempt to open the main compartment of the battery pack you will void your warranty. If you are having problems with your battery pack, contact your Authorized Toro Distributor for help. WARNING g017423 The battery pack contains high voltage which could burn or electrocute you. Figure 39 • Never attempt to open the battery pack. 1. Electrical box 2.
g017298 Figure 42 g017425 Figure 41 1. Traction lever 2. Mow sensor flag 1. Fuse cover C. Check the fuse and replace it if it is blown. Only use Toro fuse number 119-1208 to replace this fuse. This fuse is specially designed for the battery pack and other “will fit” fuses may cause irreversible damage to the pack. D. Replace and secure the fuse cover. Torque the cover screw to 0.34 N-m (3 in-lb). E. Lower and secure the battery platform.
Brake Maintenance Servicing the Brake Interlock Switch 1. Turn off the machine and disconnect the battery pack. 2. Remove the console cover. 3. Engage the service brake lever and engage the parking brake latch. 4. Loosen the interlock switch mounting fasteners (Figure 43). Adjusting the Service/Parking Brake If the service/parking brake slips when operated, an adjustment to the cable is required. 1. Turn off the machine and disconnect the battery pack. 2.
Belt Maintenance Inspecting the Reel Drive Belt Service Interval: Every 1,000 hours Make sure the reel drive belt is properly tensioned to ensure proper operation of the machine and unnecessary wear. C. Clean any debris from inside the belt compartment and from around the compression spring (Figure 46). D. Make sure the compression spring is applying the proper tension on the belt. E. Tighten the bearing housing mounting nut. F. Install the belt cover. 1.
Adjusting the Transmission Controls System Belt Tensioner Maintenance The transmission belt is tensioned by a spring loaded idler pulley. If the belt tension has to be engaged/disengaged, use a 3/8 inch wrench to rotate the engage/disengage shaft (Figure 47) to the desired position. Rotating the shaft 1/4 turn clockwise will disengage the idler from the belt (Figure 48). Adjusting the Reel Control If the reel control does not properly engage, an adjustment is required.
Cleaning Cleaning the Machine Service Interval: After each use After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. Ensure that you get the motor clean to provide proper cooling during operation. Also, keep the battery pack as clean as possible so that it stays white.
Storage 2. Connect the T-handle connector to the main power connector. Storing the Machine 3. Turn on the machine and wait 20 seconds. 4. Turn off the machine and disconnect the battery. 5. Connect the battery to the charger and turn on the charger. 1. Clean the machine. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine.
Battery Limited Warranty The rechargeable Lithium-Ion battery (Model 04232) is warranted to be free from defects in materials and workmanship for a period of 5 years or 1,925 Kilowatt Hours (kWh) of use, whichever occurs first. Over time, battery consumption reduces the amount of energy capacity (Watt-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
