Form No. 3386-580 Rev A Greensmaster® eFlex® 1800 and 2100 Traction Units Model No. 04042—Serial No. 314001001 and Up Model No. 04043—Serial No. 314001001 and Up Model No. 04232—Serial No. 312000001 and Up G017154 Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. 1 G017240 Introduction G017293 1 This machine is a walk-behind, reel-blade lawn mower intended to be used by professional, hired operators in commercial applications.
Contents Adjusting the Reel Control.......................................38 Cleaning ...................................................................39 Cleaning the Machine..............................................39 Storage ........................................................................40 Storing the Machine................................................40 Removing the Machine from Storage.........................40 Safety ................................................................
Safety • Watch out for traffic when crossing or near roadways. • Stop the blades rotating before crossing surfaces other than grass. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4–2012 specifications in effect at the time of production. • When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation. Improper use or maintenance by the operator or owner can result in injury.
• Keep all parts in good working condition and all hardware • • • • • • • – Do not drive close to sand traps, ditches, creeks, or other hazards. tightened. Replace all worn or damaged parts and decals. Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine. Disengage drives, disengage the cutting unit, set the parking brake, turn off the machine, and disconnect the battery.
Vibration Level Sound pressure level was determined according to the procedures outlined in EN 836. Hand-Arm • Model 04043: • Model 04042: This unit has a sound pressure level at the operator’s ear of 68 dBA, which includes an Uncertainty Value (K) of 1 dBA. Measured vibration level for right hand = 0.24 m/s2 Measured vibration level for left hand = 0.36 m/s2 Sound pressure level was determined according to the procedures outlined in EN 836. Uncertainty Value (K) = 0.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-9571 1. Lower the lever to disengage the traction. 120-9573 1. Read the Operator's Manual. 2. Warning—do not operate the machine unless you are trained. 3. Warning—keep bystanders away from the battery. 120-9570 4.
121–4685 1. EZ-Turn switch 2. On 3. Off 4. Start (machine) 115-7271 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. 119-7523 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3. Electric shock hazard—do not allow battery posts to short circuit. 4. Warning—do not operate this machine unless you are trained. 5. Warning—do not remove battery cover, do not place in water, do not use a battery with a cracked or damgaed housing. 6.
119-7570 1. Warning—read the Operator's Manual; keep batteries sheltered, do not store in direct sunlight. 119-7571 1. Warning—read the Operator's Manual; do not use a battery with a cracked or damaged housing.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. Target plate 1 Install the target plate. Bolt (3/8 x 3/4 inch) 2 Install the cutting unit to the traction unit. Handle retainer Hair pin cotter Battery pack Bolt (5/16 x 1/2 inch) Washer 2 2 1 6 6 No parts required – Adjust the EZ-Turn sensor. Transport wheels (Optional Transport Wheel Kit, Model 04123) 2 Install the transport wheels.
Note: Determine the left and right sides of the machine from the normal operating position. 2 Note: To install the weight rod onto your machine, refer to the installation instructions in your Cutting Unit Operator’s Manual.
3 Installing the Handle Retainers Parts needed for this procedure: Figure 5 2 Handle retainer 2 Hair pin cotter Procedure 1. Transmission coupling 1. While supporting the handle, remove the cable ties securing the handle clamps to the side plates (Figure 7). 4. Maneuver the traction unit frame (Figure 6) forward until it engages the cutting unit pivot arms. 3 2 1 1 2 G017242 g017355 Figure 6 Battery platform not shown 1. Telescoping coupler Figure 7 2. Cutting unit hex shaft 1.
4 1 2 Installing the Battery Pack 3 Parts needed for this procedure: 1 Battery pack 6 Bolt (5/16 x 1/2 inch) 6 Washer 4 5 Procedure G017295 1. Remove the battery pack from its carton, saving the carton and all packing material for future use. Figure 9 Important: Save the carton and all packing materials. If you ever need to ship the battery for maintenance, warranty, or recycling, you will need this special packaging.
3 2 1 the appropriate hole, and then secure the main power supply connector to the battery base using the fasteners previously removed. 11. Remove the screwdriver holding the battery base in the up position, and gently lower the battery platform to the machine frame. Important: Do not pinch the wiring harness between the frame and platform. 4 12. Secure the battery platform to the machine frame with the tall nut removed in step 4. 13. Tighten the pivot fasteners loosened in step 5. 14.
1 8 2 7 3 6 4 1 5 2 G017237 Figure 13 1. T-handle connector 2. Main power supply connector on the battery platform G0172357 Figure 14 16. Charge the battery as described in the instructions that came with the battery charger. Note: The battery is shipped with a partial charge (approximately 40%). This is enough charge for you to perform functional checks on the machine and move it as needed to complete setup, but you should fully charge the battery before using the machine. 1.
3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. 6 4. Repeat the procedure on the opposite side of the machine. Installing the Optional Transport Wheels 5. Inflate the tires to 83-103 kPa (12-15 psi). 6. Carefully lower the machine off of the kickstand. Parts needed for this procedure: 2 7 Transport wheels (Optional Transport Wheel Kit, Model 04123) Procedure Installing the Grass Basket 1.
Product Overview 2 1 3 4 5 6 1 G017385 Figure 18 9 1. Pitch arm contact point 8 7 G017155 Figure 19 17 1. Operator-presence control 6. Grass basket 2. Traction and reel drive engagement lever 7. Cutting unit 3. Handle 8. Transport wheels 4. Service brake 5. Battery pack 9.
Controls 5 4 6 7 3 8 9 G017156 2 1 Figure 21 1. Parking-brake latch Figure 20 1. EZ-Turn switch 2. Open space for optional lights 6. Handle 7. InfoCenter LCD display 3. Parking-brake latch 8. Key switch 4. Service brake 9. Speed control 2. Service brake Parking-brake Latch Use the parking-brake latch (Figure 21) in conjunction with the service brake. Rotate the parking-brake latch toward the brake handle to hold the service brake in place. Pull the brake lever to release.
Speed Control The speed control (Figure 20 and Figure 22) is located on the right rear side of the control panel. Rotate the control to regulate the machine ground/cutting speed. The current speed setting is reflected on the InfoCenter LCD display. Note: To move the machine, you must have both the traction lever engaged and the speed control off the zero speed position. 1 2 3 Figure 23 1. Neutral 3. Traction drive-engaged (transport) 2. Traction drive neutral and reel drive off 4.
Kickstand The kickstand (Figure 25) is mounted onto the rear of the machine and is used to raise the rear of the machine for installation or removal of the transport wheels and to keep the machine from falling onto the handle when you remove the reel. • To use the kickstand to install the transport wheels, lower it to the ground and step down on the kickstand loop while pulling up and back on the lower center machine handle (Figure 24).
Specifications Operation 1800 Traction Unit Width 82.5 cm (32.5 inches) Height 104.8 cm (41.3 inches) Length with basket 152.4 cm (60 inches) Net Weight (with 11 blade cutting unit and grass basket installed) 129.3 kg (285 lb) Width of cut 46 cm (18 inches) Height of cut 1.5 to 7.5 mm (1/16 to 19/64 inches) with Micro-Cut bedknife Clip frequency Note: Determine the left and right sides of the machine from the normal operating position.
Adjusting the Handle Angle Operating the Machine in Transport Mode 1. Remove the hairpin cotters from the handle retainers on each side of the mower (Figure 28). If you won’t be using the transport wheels, proceed to step 4. 1. Push the kickstand down with your foot and pull up on the handle support until the kickstand has rotated forward, over center. 2. Install the transport wheels. 3. To release the kickstand, pull up on the handle and lower the rear of the mower onto the transport wheels. 4.
traction drum. If you enable the EZ-Turn switch, the traction unit will slow down when you raise the cutting unit making the turn more manageable, especially for novice users. Mowing should be done at a normal walking pace. Fast speeds save very little time and will result in an inferior mowing job. To assist in maintaining a straight line across the green and to keep the machine an equal distance from the edge of the previous cut, use the alignment stripes on the basket (Figure 29). 1 Figure 30 1.
Checking the Operation of the Interlock Switches needs service. Correct the problem before operating; refer to Servicing the Traction Interlock Switch (page 35). 5. With the OPC pressed and the shift lever moved to the left, engage the traction and reel drive. Move the shift lever to the right to disengage the reel drive (Figure 19). The reel drive should disengage. If not, the interlock system needs service. Correct the problem before operating; refer to Servicing the Traction Interlock Switch (page 35).
Caring for the Battery Pack Caring for the Lithium Ion Battery Pack As with all rechargeable batteries, lithium ion batteries have a life span during which they will hold a sufficient charge to perform the work for which they are intended. As time goes by, the total amount of work the battery will be able to complete on a single charge will gradually diminish.
Using the Menus Using the InfoCenter LCD Display To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu. Refer to the following tables for a synopsis of the options available from the menus: The InfoCenter LCD display shows information about your machine such the current battery charge, the speed, and various diagnostics and other information about the machine and the battery pack.
Service Menu Settings Menu Menu Item Description Menu Item Description Hours Lists the total number of hours that the machine has been turned on. Language Use this setting to change the language used on the InfoCenter. Mow Time Lists the total number of hours that the reel has been turned on. Units Power Use Lists the instantaneous power delivered by the battery in Watts. Use this setting to change the units used by the InfoCenter. The menu choices are English and Metric.
Releasing the Transmission Note: The service brake is still operational with the transmission disengaged from the drum. If the machine becomes disabled with the motor brake on, you can disengage the drum from the transmission to allow the machine to be maneuvered. 1. On the right rear corner of the machine, locate the traction engage/disengage lever next to the drive housing drum (Figure 33). 2 1 G017247 Figure 33 1. Traction engage/disengage lever-engaged 2.
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions.
Rollers (Flex/eFlex 2100 Mowers) Part Number Description Diameter/Material Comments 04255 Narrow Wiehle 6.4 cm (2.5 inches)/Aluminum Narrow spaced grooves 04256 Wide Wiehle 6.4 cm (2.5 inches)/Aluminum More penetration, wide spaced grooves 04257 Full Roller 6.4 cm (2.5 inches)/Steel Least penetration 04258 Narrow Wiehle—Long 6.4 cm (2.5 inches)/Aluminum More edge support; 4.3 cm (1.7 inches) longer 04267 Paspalum Roller 6.4 cm (2.
Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position.
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. Touch up damaged paint.
Premaintenance Procedures Lubrication Disconnecting the Battery Service Interval: Yearly Before performing maintenance on the machine, disconnect the machine from the battery pack by pulling the T-handle connector off of the main power supply connector. Grease Type: General-purpose grease. Greasing the Motor Coupler 1. Turn off the machine and disconnect the battery pack. 2. Remove the 2 bolts securing the motor to the transmission case (Figure 35).
Electrical System Maintenance 2 1 Servicing the Battery Pack The only user serviceable parts in the battery pack are the labels and the fuse. If you attempt to open the main compartment of the battery pack you will void your warranty. If you are having problems with your battery pack, contact your Authorized Toro Distributor for help. 3 WARNING The battery pack contains high voltage which could burn or electrocute you. G017423 Figure 36 • Never attempt to open the battery pack. 1. Electrical box 2.
1 3 4 G017298 Figure 39 G017425 Figure 38 1. Traction lever 2. Mow sensor flag 1. Fuse cover C. D. 3. Mow sensor 4. Traction interlock switch 4. Loosen the interlock switch mounting fasteners (Figure 39). Check the fuse and replace it if it is blown. Only use Toro fuse number 119-1208 to replace this fuse. This fuse is specially designed for the battery pack and other “will fit” fuses may cause irreversible damage to the pack. 5. Place a 0.062 inch (1.
Brake Maintenance Servicing the Brake Interlock Switch 2. Remove the console cover. Adjusting the Service/Parking Brake 3. Engage the service brake lever and engage the parking brake latch. If the service/parking brake slips when operated, an adjustment to the cable is required. 1. Turn off the machine and disconnect the battery pack. 4. Loosen the interlock switch mounting fasteners (Figure 40). 1. Turn off the machine and disconnect the battery pack. 2.
Belt Maintenance E. Tighten the bearing housing mounting nut. F. Inspecting the Reel Drive Belt Install the belt cover. Accessing the Transmission Cover Hole Service Interval: Every 1,000 hours Make sure the reel drive belt is properly tensioned to ensure proper operation of the machine and unnecessary wear. Remove the rubber plug (Figure 44) from the hole in the front of the transmission if you need to access the reel clutch. 1. Turn off the machine and disconnect the battery pack.
Adjusting the Transmission Belt Tensioner Controls System Maintenance The transmission belt is tensioned by a spring loaded idler pulley. If the belt tension has to be engaged/disengaged, use a 3/8 inch wrench to rotate the engage/disengage shaft (Figure 44) to the desired position. Rotating the shaft 1/4 turn clockwise will disengage the idler from the belt (Figure 45). Adjusting the Reel Control If the reel control does not properly engage, an adjustment is required.
Cleaning Cleaning the Machine Service Interval: After each use After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. Ensure that you get the motor clean to provide proper cooling during operation. Also, keep the battery pack as clean as possible so that it stays white.
Storage Storing the Machine 1. Clean the machine. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. 2. Store the machine in a cool, clean, dry garage or storage area, away from direct sunlight.
Notes: 41
Notes: 42
Battery Limited Warranty The rechargeable Lithium-Ion battery (Model 04232) is warranted to be free from defects in materials and workmanship for a period of 5 years or 1,925 Kilowatt Hours (kWh) of use, whichever occurs first. Over time, battery consumption reduces the amount of energy capacity (Watt-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
