Form No. 3422-698 Rev B Greensmaster® eFlex® 2120 Traction Unit Model No. 04046—Serial No. 403063147 and Up Model No. 04047—Serial No. 400000000 and Up Register at www.Toro.com.
Introduction This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a walk-behind, reel-blade lawn mower intended to be used by professional, hired operators in commercial applications. It is primarily designed for cutting grass on well-maintained lawns in parks, golf courses, sports fields, and on commercial grounds.
Contents Safety ....................................................................... 4 General Safety ................................................... 4 Safety and Instructional Decals .......................... 5 Setup ........................................................................ 8 1 Installing the Target Plate................................. 9 2 Preparing the Traction Unit .............................. 9 3 Installing the Cutting Unit to the Traction Unit ................................
Safety Servicing the Traction Interlock Switch.............. 36 Servicing the Mow Sensor ................................ 37 Servicing the Brake-Interlock Switch................. 37 Brake Maintenance ............................................. 38 Adjusting the Service/Parking Brake................. 38 Belt Maintenance ................................................ 38 Inspecting the Reel Drive Belt ........................... 38 Accessing the Transmission Cover Hole .....................................
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal120-9571 120-9571 1. Lower the lever to disengage the traction. decal120-9573 120-9573 1. Read the Operator's Manual. 2. Warning—do not operate the machine unless you are trained. 3. Warning—keep bystanders away from the battery. decal120-9570 120-9570 4.
decal120-9598 120-9598 1. Brake 4. Parking brake 2. Release handle to disengage the brake. 5. Rotate the latch to lock the parking brake; compress the handle to release the latch. decal131-3111 131-3111 1. Fast 2. Slow 3. Compress the handle to engage the brake lever. decal121-4685 121–4685 1. EZ-Turn switch 2. On 3. Off 6 4.
decal133-8061 133-8061 decal115-7271 115-7271 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. decal119-7523 119-7523 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3. Electric shock hazard—do not allow battery posts to short circuit. 4. Warning—do not operate this machine unless you are trained. 5. Warning—do not remove battery cover, do not place in water, do not use a battery with a cracked or damaged housing. 6.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 Description Use Qty. Target plate 1 Install the target plate. No parts required – Prepare the traction unit (optional). Bolt (3/8 x 3/4 inch) 2 Install the cutting unit to the traction unit. Handle retainer Hairpin cotter Battery pack Bolt (5/16 x 1/2 inch) Washer 2 2 1 6 6 No parts required – Adjust the EZ-Turn sensor. Transport wheels—Transport Wheel Kit (Model No.
1 2 Installing the Target Plate Preparing the Traction Unit Parts needed for this procedure: Optional—Cutting Unit Models 04251, 02452, 04253, or 04254 1 Target plate No Parts Required Procedure 1. Prepare the cutting unit as described in the cutting unit Operator’s Manual. Procedure 2. Remove the center, grass-shield bolt (Figure 3). 3. Install the target plate to the top of the cutting unit with the bolt that you previously removed (Figure 3).
3 Installing the Cutting Unit to the Traction Unit Parts needed for this procedure: 2 Bolt (3/8 x 3/4 inch) g000483 Figure 7 Procedure 1. Transmission coupling Note: To install the weight rod onto your machine, refer to the installation instructions in your cutting unit Operator’s Manual. 1. Place the mower on its drums on a level surface. 2. Lower the kickstand and push in the locking pin to lock the kickstand in the SERVICE position (Figure 6). Allow the machine to rest on the locked kickstand.
4 5 Installing the Handle Retainers Installing the Battery Pack Parts needed for this procedure: Parts needed for this procedure: 2 Handle retainer 2 Hairpin cotter Battery pack 6 Bolt (5/16 x 1/2 inch) 6 Washer Procedure Procedure 1. 1 1. While supporting the handle, remove the cable ties that secure the handle clamps to the side plates (Figure 9). Remove the battery pack from its carton. Save the carton and all packing materials.
Note: Press the harness connector into the battery connector (Figure 13 and Figure 14). g017238 Figure 11 1. Tall nut 5. Loosen the 2 pivot bolts/nuts a half turn each (Figure 12). g017236 Figure 13 1. Battery-pack receptacle 3. Pack the machine to the wire-harness plug 2. Locking collar 4. Bolt securing the battery pack g017295 Figure 12 1. Battery pack 4. Pivot bolts 2. Battery platform 5. Locking holes 3. Bolt and washer 6.
and then install the battery pack. Remove the main power supply connector (Figure 16) from the battery base. Install the connector to the battery as described. Install the battery to the base, threading the attached wire harness through the appropriate hole, and then secure the main power supply connector to the battery base with the fasteners that you previously removed. 11. Remove the screwdriver holding the battery base in the up position, and gently lower the battery platform to the machine frame.
6 7. Set the EZ-Turn switch to the ON position. 8. Rotate the sensor bracket toward the target plate until the light on top of the sensor illuminates (Figure 17). If the light was already illuminated, rotate it away from the target plate until it goes out and then reverse direction until it illuminates again. 9. Tighten the bracket fasteners. Adjusting the EZ-Turn Sensor No Parts Required 10. Remove the block from under the roller and place the machine on the kickstand. Procedure 11.
2. Press the wheel locking clip toward the center of wheel and slide the wheel onto the hex shaft (Figure 19). 8 Installing the Production-Year Decal CE Machines Only Parts needed for this procedure: 1 Production-year decal Procedure If you use this machine in a country that complies to CE standards, apply the production-year decal near the serial plate; refer to Figure 20. g017591 Figure 19 1. Locking clip 3.
9 Installing the Grass Basket Parts needed for this procedure: 1 Grass basket g032408 Procedure Figure 22 1. Grasp the basket by the handle. 2. Guide the basket lip between the cutting unit side plates and over the front roller (Figure 21). 1. Pitch-arm contact point 10 Breaking in the Machine No Parts Required Procedure Only 8 hours of mowing operation is required for the break-in period.
Controls Product Overview g226765 Figure 24 g017155 Figure 23 1. Operator-presence control 6. Grass basket 2. Traction and reel drive engagement lever 7. Cutting unit 3. Handle 8. Transport wheels 4. Service brake 5. Battery pack 9. Electric motor 1. Open space for optional lights 6. EZ-Turn switch 2. Parking-brake latch 7. InfoCenter LCD display 3. Service brake 8. Key switch 4. Handle 9. Speed control 5. Operator-presence control 10.
Speed Control The speed control (Figure 24 and Figure 26) is located on the right, rear side of the control panel. Rotate the throttle to regulate the engine speed. g016853 Figure 25 1. Parking-brake latch 2. Service brake g027738 Parking-Brake Latch Figure 26 Use the parking-brake latch (Figure 25) with the service brake. Rotate the parking-brake latch toward the brake handle to hold the service brake in place. Pull the brake lever to release. 1.
Automatic-Motor Brake Traction and Reel-Drive Engagement Lever The machine is equipped with an automatic-motor brake that prevents it from rolling when the machine is shut off. The motor brake is on whenever the traction drive is in the NEUTRAL position or you move the speed control to the ZERO position, except in the following circumstances: The traction and reel-drive engagement lever (Figure 27) is located on the front right side of the control panel.
g017356 Figure 30 1. Kickstand—STORAGE position 2. Locking pin g018793 Figure 28 1. Lower-center handle 2. Kickstand loop g017246 Figure 29 1. Kickstand 2. Kickstand loop • To prevent the machine from tipping backward when removing the reel, lower the kickstand and push in the locking pin to lock it in the SERVICE position (Figure 30). 20 3.
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice. 1820 Traction Unit Width 82.5 cm (32–1/2 inches) Height 104.8 cm (41–1/4 inches) Length with basket 152.4 cm (60 inches) Net Weight (with 11 blade cutting unit and grass basket installed) 129.3 kg (285 lb) Width of cut 46 cm (18 inches) Height of cut 1.5 to 7.
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions.
Adjusting the Handle Height Note: The machine is shipped with the handle adjusted to the lowest position. The machine is normally operated with the handle telescoped out to its maximum height. 1. Loosen the 3 carriage bolts and nuts securing each side of the handle in the handle clamps (Figure 31). g017355 Figure 32 1. Hairpin cotter 3. Carriage bolts 2. Nut 2. Pull up on the handle slowly and evenly on each side until it is in the desired operating position. 3.
Checking the Operation of the Interlock Switches needs service. Correct the problem before operating the machine. Refer to Servicing the Traction Interlock Switch (page 36). Service Interval: Before each use or daily 5. With the OPC pressed and the shift lever moved to the left, engage the traction and reel drive, release the OPC (Figure 34). The traction lever should disengage. If the traction lever does not disengage, the interlock system needs service.
3. can occur to the machine if it is on during transportation. With the machine on, engage the parking-brake latch, press the OPC, and engage the traction lever (Figure 23 and Figure 24). The motor should not run and you should get an advisory on the InfoCenter panel. If not, the interlock switch needs service. Correct the problem before operating the machine; refer to Servicing the Brake-Interlock Switch (page 37). 4. Turn off the machine and return the traction lever to the NEUTRAL position. 5.
Establish a safety area between the machine and any hazard. – Before checking, cleaning, or maintaining the cutting unit – After striking a foreign object or if an abnormal vibration occurs. Inspect the cutting unit for damage and make repairs before starting and operating the machine – Identify hazards at the base of the slope. Starting the Machine – Before leaving the operating position 1.
Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine such as the current battery charge, the speed, various diagnostics, and other information about the machine and the battery pack. Figure 36 illustrates the InfoCenter and the main information screen. g017282 Figure 36 g017247 Figure 35 1. Traction engage/disengage lever-engaged 2. 2. Battery charge indicator 6. Down button 3. Fault log indicator 7.
Note: The purpose of each button may change Diagnostics Menu depending on what is required at the time. Each button has a label with an icon displaying its current function. Menu Item Description Key On Indicates whether the key switch is in the on or off. Using the Menus Key Start Indicates whether the key switch is in the START position or not.. To access the InfoCenter menu system, press the menu access button while at the main screen. This brings you to the main menu.
Mowing should be done at a normal walking pace. Fast speeds save very little time and result in an inferior mowing job. Settings Menu Menu Item Description Language Use this setting to change the language used on the InfoCenter. Units Use this setting to change the units used by the InfoCenter. The menu choices are English and metric. LCD Backlight Use this setting to increase or decrease the brightness of the LCD display.
After Operation After Operation Safety General Safety • Reduce the speed control before shutting off the • machine. Clean grass and debris from the machine to help prevent fires. Transporting the Machine After mowing, transport the machine away from the job site; refer to Transporting the Machine a Short Distance (page 25) or Transporting the Machine a Considerable Distance (page 25). Maintaining the Lithium Ion Battery Pack g000494 Figure 38 Traction and Reel-Drive Lever Positions 1. NEUTRAL 3.
machine and for removing the battery from storage mode. • When storing for more than 10 days, ensure that Transporting the Battery Pack • If you are mowing in hot conditions or in sunlight, the machine is in a cool location, out of sunlight, and connected to the charger. the battery may overheat. If this happens, a high-temperature alert will appear on the InfoCenter LCD display. In this condition, the machine no longer operates with the reel engaged and the machine slows down.
Maintenance WARNING Failing to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. Touch up damaged paint.
Pre-Maintenance Procedures Disconnecting the Battery Before performing maintenance on the machine, disconnect the machine from the battery pack by pulling the T-handle connector off the main power supply connector (Figure 39). Maintenance Safety • Disengage the drives and the cutting unit, engage the parking brake, shut off the machine, and remove the key. Wait for all movement to stop before adjusting, cleaning, or repairing the machine.
Lubrication Electrical System Maintenance Greasing the Motor Coupler Service Interval: Yearly Electrical System Safety Grease Type: General-purpose grease. Disconnect the battery before making any repairs. Disconnect the negative terminal first and the positive last. Connect the positive first and negative last. 1. Shut off the machine and disconnect the battery pack. 2. Remove the 2 bolts that secure the motor to the transmission case (Figure 40).
Replacing Fuses Important: All fuses on the machine are rated for 80 V. Do not use 12 V automotive fuses. If the machine does not turn on, even after charging, check the machine fuses as follows: 1. Turn off the machine and disconnect the battery pack. 2. Remove the 2 rear screws from the electrical box, loosen the 2 upper screws, and remove the box cover (Figure 41). • If the fuses are not blown, check the battery pack fuse as follows: A.
Servicing the Brake-Interlock Switch 1. Shut off the machine and disconnect the battery pack. 2. Remove the console cover. 3. Engage the service-brake lever and engage the parking-brake latch. 4. Loosen and remove the interlock switch mounting fasteners (Figure 45). g017298 Figure 44 1. Traction lever 2. Mow sensor flag 3. Mow sensor 4. Traction-interlock switch 4. Loosen the interlock switch mounting fasteners (Figure 44). 5. Place a 1.6 mm (0.
Brake Maintenance Belt Maintenance Adjusting the Service/Parking Brake Inspecting the Reel Drive Belt If the service/parking brake slips when operated, adjust the cable as follows: Service Interval: Every 1,000 hours Make sure that the reel drive belt is properly tensioned to ensure proper operation of the machine and unnecessary wear. 1. Turn off the machine and disconnect the battery pack. 2. Move the service/parking brake lever to the OFF position. 1.
B. Using a 16 mm (5/8 inch) wrench, rotate the bearing housing to ensure that it operates freely. C. Clean any debris from inside the belt compartment and from around the compression spring (Figure 48). D. Ensure that the compression spring is applying the proper tension on the belt. E. Tighten the bearing housing mounting nut. F. Install the belt cover. Engaging/Disengaging the Transmission-Belt Tensioner The transmission belt is tensioned by a spring-loaded idler pulley.
Controls System Maintenance Adjusting the Reel Control If the reel control does not properly engage, an adjustment is required. 1. Turn off the machine and disconnect the battery pack. 2. Ensure that the reel control is disengaged. 3. At the transmission bulkhead, adjust the reel-control cable (Figure 51), to attain a spring length of 70.6 to 72.4 mm (2.78 to 2.85 inches). g017299 Figure 52 1. Reel control cable 2. Jam nuts 5.
Cleaning Cleaning the Machine Service Interval: After each use After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift-lever plate, the InfoCenter, the power center, and the machine power connector. Clean the motor to provide proper cooling during operation. Also, keep the battery pack as clean as possible so that it maintains a white color.
Storage 5. Paint all scratched or bare metal surfaces with paint available from your authorized Toro distributor. Storage Safety 6. Cover the machine to protect it and keep it clean. • Park the machine on a level surface, engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop before storing the machine.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
Battery Limited Warranty The rechargeable Lithium-Ion battery (Model 04232) is warranted to be free from defects in materials and workmanship for a period of 5 years or 1,925 Kilowatt Hours (kWh) of use, whichever occurs first. Over time, battery consumption reduces the amount of energy capacity (Watt-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
