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The GREENSMASTER 1600 was developed to provide an efficient trouble free method of mowing high quality turf. The latest concepts of engineering, design and safety have been incorporated into this machine, along with the highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance practices are followed. You know, since you have purchased the industry leader in mowing excellence, that future performance and dependability are of prime importance.
. . . . . . . . . . . . . . . . . . . . 3-4 . . . . . . . . . 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . . . . . . . . . . . . . . 7 . . . . . . . . . . 8 Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fill Fuel Tank . . . . . . . . . . . . . . . . . . . .
! Check the safety interlock switch daily for proper operation; refer to page 11. If a switch should malfunction, replace the switch before operating machine. (After every two years, replace the interlock switch in the safety system, whether it is working properly or not.) Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could be deadly. Always stand behind the handles when starting and operating the machine.
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# # Kawasaki, air cooled, overhead valve, 4 cycle, 3.7 horsepower, 2.36" x 1.73" bore and stroke, 7.57 cu. in. (124 cc) displacement, 8.4:1 compression ratio, 11 ft. lbs. @ 1400 rpm. Electronic ignition, maximum noise suppression muffler. 2.64 quart fuel tank capacity. ' ) $# ' + Engine to countershaft drive: two A" section VĆbelts. Countershaft to differential drive: 5 mm pitch timing belt. Differential to drum drive: 8 mm pitch timing belt. ' #) ! Peerless Series 100.
4 -1# #$1 ," /'%&1 0'"#0 -$ + !&',# /#$#/ 1- ,-/+ * -.#/ 1',% .-0'1'-, - ,01 ** ,"*# Remove capscrew, washer and lockwasher from mounting pin on each side of mower, as shown in fig. 1. Remove capscrews and locknuts securing bottom of handle arms to each side of mower, as shown in fig. 1. Remove hair pin cotters and ring pins securing handle arms to rear of frame (Fig. 1). Secure cables to handle with cable ties.
Crankcase must be filled with approximately16 ounces of proper viscosity oil before staring. The engine uses any high-quality oil having the American Petroleum Institute Ċ APl Ċ service classification" SC, SD, SE, SF, SG or SH. Oil viscosity Ċ weight Ċ must be selected according to ambient temperature.
. Position machine on a flat, level surface preferably a precision steel work plate. Place a 1/4" x 1" flat steel strip, approx. 29" long, under reel blades and against front edge of bedknife to prevent the bedbar from resting on the work surface. Raise front roller so only rear drum and reel are on surface. Firmly press down on machine above reel so all reel blades contact the steel strip.
Loosen nut on gauge bar (Fig. 12) and set adjusting screw to desired heightĆofĆcut. Distance between bottom of screw head and face of bar is heightĆofĆcut. ,*74( 26( Each time adjusting screw is rotated one click clockwise, bedknife moves .0007" closer to reel. " ! # Check for light contact at other end of reel using paper and adjust as required.
The front roller can be put in three different positions (Fig. 14) depending on the application and needs of the user. D The front position is used when a groomer is installed. D The middle position is used without a groomer. D The third position can be used in extremely undulating turf conditions. '%0-# 0/ +$$ ! - +/# Bar is adjustable to compensate for changes in turf conditions. Bar should be adjusted closer to reel when turf is extremely wet.
* ,#(' '! ! & ', . * (Fig. 18) Ć Located on front right side of control panel. Lever has two positions: NEUTRAL and FORWARD. Pushing lever forward engages traction drive. "($ . * (Fig. 20) Ć Located on left front of engine. Lever has two positions: RUN and CHOKE. Move lever to CHOKE position when starting a cold engine. After engine starts move lever to RUN position. ) * ,(* * + ' (',*(% (Optional) (Fig. 18) Ć Located on rear of handle. Push control lever forward to engage.
+/" '" .0-" ., -' ,(0$ 1&-" &. &*./ (("! +* ., -' ,(0$ Make sure traction (Fig. 18) and reel drive (Fig. 19) levers are in DISENGAGED position. +/" Engine will not start if traction lever is in the engaged position. Open fuel shutĆoff valve on engine (Fig. 20). Move ON / OFF switch (Fig. 21 ) to ON position . Move throttle control (Fig. 18) to FAST position. Move choke lever (Fig. 20) to halfĆopen position when starting a cold engine.
Move traction lever to ENGAGED position, increase throttle speed until the mower is traveling at the desired ground speed, drive the mower out onto the green area, lower the front of the mower down and commence operation. To operate the controls while mowing: Start the engine, set the throttle at reduced speed, push down on handle to raise cutting unit, move traction lever to ENGAGED position and transport mower onto collar of green.
Daily Maintenance: (duplicate this page for routine use) Check proper section of Operator's Manual for fluid specifications Daily Maintenance Check For Week Of _________________ Maintenance C Check Item b MON TUES WED THURS FRI SAT SUN n Safety Interlock Operation n Park Brake Operation n Fuel Level n Engine Oil Level n Air Filter Clean Engine Cooling Fins n Unusual Engine Noises n Unusual Operating Noises n Reel–to–Bedknife Adjustment n Height–of–Cut Adjustment L
&21 #+%'+# ,$$ 4 '1 $,/ )) *,3'+% - /10 1, 01,- +" "'0!,++#!1 0- /( -)2% 4'/# '% #$,/# -#/$,/*'+% +5 * '+1#+ +!# -/,!#6 "2/#0 ,+ 1 *,4#/ , !!( ,') )#3#) Position mower so the engine is level and clean around oil level gauge (Fig. 27). Remove oil level gauge by rotating it counterclockwise. . Wipe oil level gauge clean and insert it into filler port. Do not screw into port. Then remove and check level of oil.
MAINTENANCE 1 2 IMPORTANT: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result from grit entering cylinder. 3. Set air gap at 0.028"- 0.032" (Fig. 31). Install correctly gapped spark plug and tighten firmly to 17 ft-lb. 0.028" - 0.032" Figure 29 1. Foam element 2. Paper element Figure 31 A. WASH foam element in a solution of liquid soap and warm water. Squeeze to remove dirt, but do not twist because foam may tear.
bolt to the threaded insert. After all bolts are installed, tighten until the stand offs inside the cover contact the side plate. Do not overtighten. & '!$# &!) "' ! Check tension by depressing belt at mid span of pulleys with 4 ± 1 lbs. of force. Belt should deflect 1/4 in. If deflection is incorrect, proceed to next step. If correct, continue operation. To adjust belt tension: Remove belt cover mounting screws and belt cover to expose belt (Fig. 35).
Tighten nut to lock adjustment. Reinstall belt cover by placing the cover in position. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap will allow visual alignment of the bolt to the threaded insert. After all bolts are installed, tighten until the stand offs inside the cover contact the side plate. Do not overtighten.
. Rotate belt guide clockwise until a gap of approximately .06" is obtained between guide finger and backside of drive belts. . Tighten capscrew and lock nut securing idler pulley and belt guide to idler arm. The .06" dimension is a starting recommendation the actual gap may vary per machine. Close cover and secure retainer. Remove capscrews securing traction drive and reel drive belt covers to right side plate and remove belt covers.
To increase cable tension, loosen front cable jam nut and tighten back cable jam nut (Fig. 41) until a force of 3-5 lbs. is required to engage brake. Force to be measured at lever knob. Do not over adjust, so brake band drags. Close cover and secure retainer. Using a 7/8" standard wrench, back out the spring tension screw, until the trust washer is no longer tensioned against the bedbar (Fig. 44).
* -% /! ' % ))"' ,! * % -+ (', , /",! * % (* (,! * &(."' ) *,+ ' * +-%, "' ) *+(' % "'#-*0 (, For a better cutting edge, run a file across the front face of the bedknife when the lapping operation is completed. This will remove any burrs or rough edges that may have built up on the cutting edge. Reinstall plug in cover when backlap operation is completed.
! & " ! !% ! ! !% #' $ !% ! ! #" !% ! ! !% #' #' Service Air FIlter Pre-Cleaner Lubricate All Grease Fittings Check for Loose Fasteners Every 25hrs Every 50hrs Every 100hrs Every 200hrs Clean Fuel Filter and Sediment Bowl Adjust Traction Drive Belts { Change Engine Oil Check Cut-Off Bar Adjustment Service Air Cleaner Filter Clean Combustion Chamber Replace Spark Plug Adjust Valves and Torque Head Bolts { Initial break in at 8 hours Rep
The Toro Commercial Products Two Year Limited Warranty The Toro Company warrants your 1996 or newer Toro Commercial Product (Product") purchased after January 1, 1997, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Toro will repair the Product at no cost to you including diagnosis, labor, parts, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.