Installation Instructions

ManualsBrandsToro ManualsAttachmentsLED Light Kit, Serial Number 400000000 and After Greensmaster 800, 1000 and 1600 Series Mower

FormNo.3415-336RevA

LEDLightKit

SerialNumber400000000andAfterGreensmaster

800,1000,

1600,Flex

™

1820/2120,andeFlex

1820/2120SeriesMower

ModelNo.04063

ModelNo.04064

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Usetheappropriatemodelforyourmachineas

follows:

•ModelNo.04063—Greensmaster

800,1000,

and1600seriesmachines

•ModelNo.04064—Greensmaster

Flex

1820/2120oreFlex1820/2120seriesmachines

Note:Determinetheleft,right,front,andbacksides

ofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removethecontrol-panelcover(1820

or2120seriesmachines).

LEDlightassembly2

Lightmount2

Flange-headbolt(3/8inch)

Flangenut(3/8inch)

Assemblethelightmountstothe800,

1000,and1600seriesmachine.

LEDlightassembly2

Lightmount2

Mountplate1

Flange-headbolt(3/8inch)

Flange-headbolt(5/16x1inch)

Flange-headbolt(5/16x1-1/2inches)

Flangelocknut(5/16inch)

Flangenut(3/8inch)

Flangenut(5/16inch)

Washer4

Assemblethelightmountstothe1820

or2120seriesmachine.

Wireharness2

Assemblethewireharnessestothe

machine.

2-positionrockerswitch1Installthelightswitch.

Cabletie

10Installthecableties.

Nopartsrequired

–

Finishthelightkitinstallation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3415-336*A

Summary of content (16 pages)

PAGE 1
Form No. 3415-336 Rev A LED Light Kit Serial Number 400000000 and After Greensmaster® 800, 1000, 1600, Flex™ 1820/2120, and eFlex® 1820/2120 Series Mower Model No. 04063 Model No. 04064 Installation Instructions Use the appropriate model for your machine as follows: WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. • Model No.
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. Move the machine to a level surface and set the traction and reel drive engagement lever to the NEUTRAL position; refer to the Operator’s Manual. 1 Preparing the Machine 3. Set the throttle control to the SLOW position and push the On-Off switch to the OFF position; refer to the Operator’s Manual. No Parts Required 4. Pull the service brake lever back and hold in place with the parking-brake latch; refer to the Operator’s Manual. Disconnecting the Spark-Plug Wire 5.
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2 3 Removing the Control-Panel Cover 1820 or 2120 Series Machines Assembling the Light Mounts to the 800, 1000, and 1600 Series Machine No Parts Required Parts needed for this procedure: Procedure 1. Remove the 4 flange-head screws (1/4 x 1/2 inch) that secure the control-panel cover to the support bracket of the handle bar (Figure 3). 2 LED light assembly 2 Light mount 4 Flange-head bolt (3/8 inch) 2 Flange nut (3/8 inch) Procedure 1.
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g200656 Figure 7 g207878 Figure 5 1. Bolt—loosen 3. Use 4 flange-head bolts (3/8 inch) and 2 flange nuts (3/8 inch) to secure the light mounts to both side plates (Figure 6). 1. LED light 3. Washer 2. Light mount 4. Nut 4 Note: Ensue that the throttle cable is routed behind the light mount. Assembling the Light Mounts to the 1820 or 2120 Series Machine Parts needed for this procedure: g206126 Figure 6 1. Flange-head bolt (3/8 inch) 3. Flange nut (3/8 inch) 2. Light mount 4.
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• Flex/eFlex 1820 machines: position the mount plate to the outside of the left side plate (Figure 8). • Flex/eFlex 2120 machines: position the mount plate to the inside of the left side plate (Figure 9). g200371 Figure 9 Flex/eFlex 2120 Machine Shown 4. Flange-head bolt (5/16 x 1-1/2 inches) 2. Mount plate 5. Left side plate 4. Flange-head bolt (5/16 x 1-1/2 inches) 2. Mount plate 5. Left side plate 3. Washer g210476 Figure 8 Flex/eFlex 1820 Machine Shown 1. Flange locknut (5/16 inch) 1.
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g206120 g206121 Figure 10 Flex/eFlex 2120 Machine Shown Figure 11 4. Flange nut (5/16 inch) 1. Flange-head bolt (5/16 x 1-1/2 inch) 4. Light mount 1. Light mount 2. Flange-head bolt (5/16 x 1 inch) 5. Flange nut (3/8 inch) 2. Washer 5. Flange locknut (5/16 inch) 3. Drive housing 3. Flange-head bolt (3/8 inch) 4. Remove the nut and the washer from each LED light assembly, then use the nut and the washer to secure the LED lights to each light mount (Figure 12). 3.
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5 Assembling the Wire Harnesses to the Machine Parts needed for this procedure: 2 Wire harness Attaching the Wire Harnesses to the LED Lights 1. Connect the 2-pin connector of the LED light into the 2-socket connector of the LED light harness (Figure 13). g210745 Figure 14 800, 1000, and 1600 Series Machine shown Ensure that the connectors are fully seated and the latch of the connectors snap together securely. 1.
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Connecting the LED Light Wire Harnesses to the Machine Wire Harness 800, 1000, and 1600 Series Machines Note: Perform the following steps for the LED light wire harnesses on both sides of the machine. 1. At the back of the console, remove the plug from the 2-socket connector of the machine wire harness (Figure 16). g210747 Figure 17 1. Wire harness—LED light kit 2. Wire harness—machine g206149 Figure 16 Left side of the machine shown 1. 2-socket connector (wire harness—machine) 3.
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Connecting the LED Light Wire Harnesses to the Machine Wire Harness Flex 1820 and 2120 Series Machines Note: Perform the following steps for the LED light wire harnesses on both sides of the machine. 1. At the front of the console, remove the plug from the 2-socket connector of the machine wire harness (Figure 18). g210792 Figure 19 1. Installed 2-pin connector (wire harness—LED light kit) g210534 Figure 18 Left side of the machine shown 1. 2-pin connector (wire harness—LED light kit) 3.
PAGE 10
Connecting the LED Light Wire Harnesses to the Machine Wire Harness eFlex 1820 and 2120 Series Machines Note: Perform the following steps for the LED light wire harnesses on both sides of the machine. 1. At the front of the console, remove the plug from the 2-socket connector of the machine wire harness (Figure 20). g210792 Figure 21 1. Installed 2-pin connector (wire harness—LED light kit) g210537 Figure 20 Left side of the machine shown 1. 2-pin connector (wire harness—LED light kit) 3.
PAGE 11
Ensure that the connectors are fully seated and the latch of the connectors snap together securely. 6 5. Align the switch so that the notch in the switch body is toward the left side of the control panel (Figure 23). Installing the Light Switch Parts needed for this procedure: 1 2-position rocker switch Installing the Light Switch (800, 1000, and 1600 Series Machines) 1. If equipped, remove the plug from the opening at the left face of the control panel (Figure 22). g032984 Figure 23 1.
PAGE 12
Installing the Light Switch (eFlex/Flex 1820 and 2120 Series Machines) 1. Remove the plug from the opening at the left face of the control panel (Figure 24 or Figure 25). g208352 Figure 25 Flex 1820/2120 Machine Shown g032849 Figure 24 eFlex 1820/2120 Machine Shown 1. Plug 3. 2-position rocker switch 2. Opening (control panel) 4. 8-socket connector (wire harness—LED light and wireless hour meter harness kit) 1. Plug 3. 2-position rocker switch 2. Opening (control panel) 4.
PAGE 13
7 Installing the Cable Ties Parts needed for this procedure: 10 Cable tie Procedure Important: As you install the cable ties, ensure that the wire harnesses have enough slack to prevent stress points and are free from any moving parts 1. Use 8 cable ties to secure the wire harnesses to the machine (Figure 27). g032853 Figure 26 eFlex 1820/2120 Machine Shown 1. Opening (control panel) 3. Notch (body—rocker switch) 2. Rocker switch 4.
PAGE 14
8 Finishing the Light Kit Installation No Parts Required g032885 Installing the Control-Panel Cover Figure 28 Left side of the machine shown 1. Wire harness (machine) 1820 or 2120 Series Machines 1. Align the keyhole slot in the control-panel cover over the traction and reel drive handle (Figure 30). 3. Wire harness (LED light kit) 2. Cable tie • eFlex/Flex 1820 and 2120 Series machines: Use a cable tie to bundle the remaining length of the wire harness together (Figure 29).
PAGE 15
Connecting the Spark-Plug Wire Operation 800, 1000, 1600, and Flex 1820 and 2120 Series Machines Operating the Light Switch Connect the spark-plug wire to the terminal of the spark plug; refer to Figure 1 of Disconnecting the Spark-Plug Wire (page 2). Press the rocker switch to turn the LED lights to the ON or OFF position; refer to Figure 31.
PAGE 16