s FORM NO. 3310-697 Rev. D MODEL NO. 04128 — 70001 THRU 40001 & UP (3.6 HP TRACTION UNIT) OPERATOR'S MODEL NO. 04215 — 70001 THRU 30001 & UP {CUTTING UNIT) MANUAL 21" (6.53m) GREENSMASTER® J PRICE $1.
FOREWORD This has been especially prepared for your information and guidance in the operation and care of your new Toto mower, Properly adjusted, operated: and. maintained, ‘this Toto mower will respond quickly and easily to every reasonable demand and give years of reliable service. Tore mowers have been manufactured by an organization of mowing machinery specialists for over fifty years. Each machine is carefully inspected and tested before leaving the factory.
iz SAFETY INSTRUCTIONS A, Use an approved gasoline container, B. Do not remove cap from fuel tank when engine is hot or running. C. Do not sickie while handling gasoline. D. Fill fuel tank outdoors and not over one inch {256 mm) from the top of the tank, not the filler neck. Do not overfill, E. Wipe up any spilled gasoline, WHILE OPERATING 10, Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could be deadly. 11.
negligible, rep lace Hen, arts Catalog. Order. replacement celerity R ST AT GRS A e S AEN YRS (Part No: 36:3810) Engineer: -3.5 horsepower (2.6 kw) hangmen with .one gallon capacity. gas tank. Champion RCJ-B spark plug. with, recommended . gap of 0030 in. Handle: One niece, 0.D. No. 16 gauge wall welded steel tubing, Traction Unit: Cast aluminum housing. Reed, Urm Cast . aluminum and zinc side plates, aluminum extrusion back plate. Reel unit independent of traction unit and:catcher. . Front. Rollers: 2.in.
KNOW YOUR MOWER Figure 1 1. Throttle control & Hurting unit 2. Traction control 6 Handle adjusting bar 3. Reed drive contort 7. Grass basket 4 Traction clutch control & Height of-cut adjustment LOOSE PARTS CHART Loose Parts Qty. Where Used install on machine. {Mounting fasteners loosely installed on mower.) Handle Assembly 1 Han die Adjusting Bar Attach to bracket on top of engine, Cap screw 5/16 18 x 1-1/4 in. {32 mm) Use to mount handier adjustment bar, Grommet install in bracket.
SET-UP INSTRUCTIONS ATTACH HANDLE ADJUSTING BAR 1. ‘Remove cap screw, lockout and grommets from adjusting bar; align adjusting bar hole with hols in engine bracket, insert grommets and secure assembly with cap screw and nutpick (Fig. 2). Figure 2 1. Adjusting bar 3 Lockout 2. Caps crow 4. Grommets INSTALL HANDLE 1. Remove handle mounting fasteners from the main frame (Fig. 3), mount handle; slide mounting screw through handier, frame, crankiness and other components and secure with-nut {Fig. 3).
PREPARATION BEFORE OPERATING ADJUST HEIGHT-OF-CUT Height-of-cut brackets are set at maximum setting at the factory. To adjust to a different height setting, refer to Removal and Installation of Cutting Unit, page 13 and Adjusting Height-of Cut, page 12. ADJUST REEL TO BED KNIFE The reel s .adjusted away from the bed knife for shipment, therefore, adjustment is necessary; refer to Reel To Bed knife Adjustment, page 14. Removing Cutting Unit or Yoke Assembly, page 13.
PREPARATION BEFORE OPERATING 3 Olsen: Jam. nuts on "sack side” of "basket and" rotate adjusting brackets (Fig. 7). Be sure dimension 1S equal ofiboth*gnds. of unit-and 'tighten japtnuts;. R G ‘Notes i cuing unit has’ been equipped with a comb. assembly, “raise s the basket for clearance thh the following procedures: ™ w0 1; Remove the ‘basketballs frogmarch- sued of the basket (Fig. 7). 2.
CONTROLS Throttle Control {Fig. 11} — Twist grip control which connects to and operates throttle linkage to carburetor. Control has two positions: SLOW and FAST. Engine speed can be varied between the two settings. Figure 11 1. Throttles control grip # :3 Clutch Control Lever (Fig. 12) — Located at center ! of handle. Connects to and controls drive linkage to traction drum. Control has two positions: ENGAGE and DISENGAGE. Figure 12 1. Clutch control lever Transmission Traction Drive Control {Fig.
Y OPERATING INSTRUCTIONS TRANSPORT OPERATION 1. Assure traction and reel drive controls are in DISENGAGE and start engine. 2. Place the handle assembly in the uppermost notch on handle adjusting bar. Set throttle control in SLOW, tip front of making up and slowly increase engine speed while gradually engaging traction drive control lever so mower moves toward slowly (Fig. 17} Figure 17 1. Han die adjusting bar 2. Throttle control grip 3. Traction drive control lever 3.
OPERATING INSTRUCTIONS the-desired: ground.speed, drive the mower out onto the green -area, drop the front of the mower down and commence mowing operation, Figure 19 1. Traction clutch control lever < push fortifier to engage AFTER MOWING 1. Dave off: green pupil traction ch obverse 1o ‘DISENGAGE, engine and ‘push’ the:feel drive control-knoll Tull in to DISENGAGE. 2.
3 MAINTENANCE 2. Remove the cutting unit; refer to Removal and installation-of Cutting Unit, page 13. 3. Pales cutting unit upside down on bench, position gauge bar on end of unit with one end on front support: skid, full roller, etc., the other tendon rear roller (Fig. 22). Figure 22 1. Gauge bar against rollers 2. Screw head over cutting adj 3. Top nut 4. Adjustment nut 4. Loosen top nut on adjusting screws on each side plate {Fig.
MAINTENANCE Figure 26 ‘ 1. Drive shaft 2 Add 2. Align pull arms with ball studs, slide sieves back on sockets and drop arm sockets down on ball studs (Fig. 25). 3. install the chains onto the support hooks {Fig. 24}, . 4. Mike sure’the cutting unit is aligned with the yoke roller .and the “drive shaft with the transmission. shaft, If there is misalignment, refer to Check Cutting-Unit Alignment, page 7. REMOVING YOKE ASSEMBLY To rémoveyoke: 1. Remove grass.catcher and unhook chains from support hooks (Fig.
MAINTENANCE oit drain plug. and allow oil to drain into drain pan (Fig. 30). LUBRICATION ENGINE IMPORTANT: Check level of oil every 5 operating hours or each time mower is used. Initially, change oil after the first 2 hours of operation; thereafter, under normal conditions, change. oil after every 26 hours of operation. However, change oil more frequently when engine is operated in extremely dusty or dirty conditions. To check the oil level: 1.
‘MAINTENANCE IMPORTANT: De not apply too much pressure or grease seals will be permanently damaged. 3 Wipe excess grease away. 4, Check transmission ofl. level at. 60 hour intervals. A. Place mower: on Revel surface. and Remove pipe.plug at.fear of gear case: Oil'should be to bottom of hole {Fig, 34}, Figure 34 1. Paige fig B. f level. is correct; relate plug. 1f level is , remove lag -transmission -and-add “a" good “grade ;of SAE 90 gear oil {Fig. 35), Replace both plugs:: i Figure 32 1.
MAINTENANCE C. To drain transmission, remove both plugs and tip unit rearward. 5. At the end of each seasons cutting, remove the traction clutch assembly and clean and repack the cam and roller assembly with No. & multi-purpose bearing grease (Fig. 36). Take extreme care to make sure that grease is kept off the crutch friction sides {Fig. 36). Figure 38 SERVICING AIR CLEANER inspect FILTER every twenty-five (25} operating hours, or more often if used in extremely dusty or dirty areas.
MAINTENANCE To-Clean and Re-Ail: Filter: 1 -Wash: FILTER by immersing. in. water and detergent (soap} solution and squeezing until ali dirt is removed. ) 2. Dry FILTER by wrapping.in a clean 'cloth and squiring until completely dry. 3. Saturate FILTER with clean ‘engine . oil and squeeze to distribute oil-and turnover excess oil, 4, "Beardsley replacing FILTER; Elena inside of BASE and COVER thoroughly, < 5, Replace FILTER"and COVER: making “sure that ALTER -is. seated .
MAINTENANCE 5. Do not install high tension wire note spark plug unless mower will be used immediately. This prevents possibility of accidental starting. TRACTION DRIVE ADJUSTMENT Checking and Adjusting Traction Drive Belt: “The belt should be tight enough so traction wheels will spin on cement floor when clutch is engaged with the engine running. Belt should be checked after first eight hours of operation and tightened if necessary. To adjust the belt: 1.
MAINTENANCE “Figure 45 1, Chain case 2" Allen head set screw 3. ‘Remove’ 5 cover screws and remove cover (Fig. 456). or excess stack (Fig. 46). 11 chain ;' loosen counting screw for chain idler shoe, push 'shoe.down “against chain "o remove slack and tighten screw {Fig.48) Figure 48 1. Chain 2 inter screw 3 Shoe 5. Make sure a liberal quantity of lithium base No. 2 grease: is around sprocket and install cover {Fig. 4B). Install tapered nuts first to make sure cover is aligned with the case {Fig: 45).
£ W o MAINTENANCE B. Support the reel and hang a 5 b {2.27 kg} weight away from center of reel shalt and down (Fig. 48}, C. Weight should be just held when screw is perpendicular to center line of reel shaft. 4. |f torque wrench is used, there should be 5-10 in-lb (5.6 11.3 N-m} drag on reel shaft. Rotate the shaft and repeat check to be sure bearings are aligned in cup and cone. B. |f bearings need adjustment, locate and remove lock tab from lock washer inserted into slot on lockout {Fig. 49). Figure 49 1.
MAINTENANCE Note: in order to grind the bed knife, it has to be removed from the. cutting: unit. The bed knife is then mounted on the grinding bar {3:1397). PREPARING MOWER FOR STORAGE 1. Drain gasoline from fuel tank. Start engine and let it run at slow speed until it stops because all gasoline is used. : 2. Drain oil from crankcase: refer to To Change the Oil, step 2, page 15. However, do not fill crankcase with oil at this time. 3. -Remove grass clippings, -dirt and .
MAINTENANCE RECORD Date Hours Used Qil Change Air Cleaner Service Lubricity cation Sharpen Reels Winter Storage Spring Service Spark Plug Gap =
ARARAT Y I WAL Chr Turn Promise A ONE YEAR LIMITED WARRANTY ON COMMERCIAL PRODUCTS OTHER THAN TRIMMERS AND BLOWERS. The Toto Company promises to repair any TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply. Commercial Products . . Trimmers and Blowers . . 1 Year 90 Days The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers, trimmers and blowers.