Installation Instructions

ManualsBrandsToro ManualsAttachmentsGroomer Reel Kit, Greensmaster 1600

FormNo.3370-692RevB

GroomerReelKit

Greensmaster

800,1000and1600

ModelNo.04131

ModelNo.04132

ModelNo.04133

InstallationInstructions

LooseParts

Description

Qty.

HeightOfCutArm

FrameAssemblyR.H.1

FrameAssemblyL.H.1

BearingAdapter2

Spacers

SlotCover

FlatHeadScrews

Locknut4

GroomingReelAssembly

DrivenPulley1

Locknut1

DrivePulley1

Belt1

RingAdapter2

Operator’sManual

PartsCatalog

SetUpInstructions

Important:Readtheseinstructionsthoroughly

beforesettinguporoperatingthegroomer.Failure

tofollowthesetuporoperatinginstructionsin

thismanualmayresultindamagetothemachine,

groomerandtheturf.

Note:Theterms“left”and“right”usedinthetext

refertotheleftandrightsidesofthemachineasviewed

fromtheoperatorsposition.

1.Loosenthejamnutsandsetscrewssecuringeach

endofthefrontrollertotheheight–of–cutarms

(

Figure1).

2.Removethecarriageboltsandlocknutssecuring

theheightofcutarmstotheadjustingbrackets

(

Figure1).Removetheheightof–cutarmsandroller

assembly.

3.OntheGreensmaster1600only,removethe

height–of–cutadjustingscrews,jamnutsandset

screwsfromtheheight–of–cutarms(Figure1).

OntheGreensmaster800and1000only,remove

thetwotaperfaceboltssecuringtherightandleft

height–of–cutbracketstothesideplates(

Figure1).

Installtheheight–of–cutbracketstotheopposite

sidesofthemachinewiththeboltsremoved.Use

therearsetsofmountingholesinthesideplates.

g017178

Figure1

1.Heightofcutarm4.Heightofcutadjusting

screw

2.Jamnutandsetscrew

5.Heightofcutbracket

3.Carriagebolt,washer&

locknut

6.Taperfacebolt

4.OnGreensmaster1600only,installthenew

height–of–cutarmsandrollerassemblywiththe

height–of–cutadjustingscrews,jamnutsandset

screwspreviouslyremoved(

Figure2).

OnGreensmaster800and1000,installthe

height–of–cutarmspreviouslyremoved.The

height–of–cutarmsonbothmodelsaretoberotated

totheforwardpositionasshowninFigure2.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (12 pages)

PAGE 1
Form No. 3370-692 Rev B Groomer Reel Kit Greensmaster® 800, 1000 and 1600 Model No. 04131 Model No. 04132 Model No. 04133 Installation Instructions Loose Parts Description Qty. Height Of Cut Arm 2 Frame Assembly R.H. 1 Frame Assembly L.H. 1 Bearing Adapter 2 Spacers 4 Slot Cover 2 Flat Head Screws 2 Locknut 4 Grooming Reel Assembly 1 Driven Pulley 1 Locknut 1 Drive Pulley 1 Belt 1 Ring Adapter 2 Operator’s Manual 1 Parts Catalog 1 3.
PAGE 2
Note: Steps 6 and 7 pertain only when installing the groomer kit on a Greensmaster 1000 with a serial number prior to 229999999 or on any Greensmaster 1600. 6. Using a 7/8 inch standard wrench, loosen the spring tension screws on the right and left bedbar adjusters (Figure 3). Back out the screws until the thrust washers are no longer tensioned against the bedbar. 7. Remove the two capscrews and washers securing left bedbar adjuster frame to side plate (Figure 3). 8.
PAGE 3
11. Mount the adjustment knob mounting block to the left side plate with the 3/8 x 5/8 inch capscrew and Belleville washer previously removed (Figure 4). 7 2 6 1 Note: Step 12 pertains only when installing the groomer kit on a Greensmaster 1000 with a serial number prior to 229999999 or on any Greensmaster 1600. 4 1 3 5 12. Reinstall the left bedbar adjuster frame to the side plate with the capscrews and washers previously removed (Figure 4). 8 13.
PAGE 4
number prior to 229999999 or on any Greensmaster 1600. 20. Remove the two capscrews and washers securing the right bedbar adjuster frame to the side plate. 21. Install the right hand groomer plate assembly onto the right reel bearing housing using the following procedure: A. Insert an adapter ring into the reel bearing housing (Figure 9). 1 g017186 g017184 Figure 7 1. Reel drive cover 17. Loosen the idler pulley to relieve the belt tension and remove the reel drive belt from the pulleys (Figure 8).
PAGE 5
4 Note: Step 23 pertains only when installing the groomer kit on a Greensmaster 1000 with a serial number prior to 229999999 or on any Greensmaster 1600. 3 23. Reinstall the right bedbar adjuster frame to the side plate with the capscrews and washers previously removed. 2 24. Check the tension of the drive belt by depressing it at the midpoint between the drive pulley and the driven pulley (Figure 6). A force of 5 to 10 lbs.
PAGE 6
Operation It is difficult to make precise recommendations on use of grooming reels because so many variables affect the performance of grooming, including: Operating Instructions • The time of the year (i.e., the growing season) and weather pattern Introduction • The general condition of each green Grooming is performed in the turf canopy above the soil level. Grooming promotes vertical growth of grass plants, reduces grain and severs stolons producing a denser turf.
PAGE 7
Test Groomer Performance may respond differently to grooming. In addition, growing conditions are constantly changing. Inspect the groomed greens frequently and make adjustments to the grooming procedure as often as necessary. Important: Improper or over aggressive use of the grooming reel (i.e., too deep or too frequent grooming) may cause unnecessary stress on the turf leading to severe greens damage. Use the groomer cautiously.
PAGE 8
Maintenance Cleaning 1 Hose off the grooming reel after use. Do not direct the water stream directly at the groomer bearing seals. Do not permit the grooming reel to stand in water so that the components rust. 2 3 4 5 6 7 Lubrication 8 9 10 1 1 12 Lubricate the (2) grooming reel shaft bearings with a hand pump grease gun (1 pump). Over greasing may cause seal failure and could leak onto the turf during operation.
PAGE 9
6. Check drive belt tension. There should be 1/4 inch (6 mm) deflection when a force of 5–10 lb (2 to 4 kgm) is applied midway between the drive and driven pulleys. To adjust belt tension, loosen the backside idler pivot screw and pivot the idler to achieve proper tension. Torque the pivot screw to 7 to 10 ft-lb (9 to 14 N-m). 7. Using a hand pump grease gun, lubricate the (2) grooming reel shaft bearings. Only use one pump of grease to avoid permanently damaging the grease seals.
PAGE 10
Notes: 10
PAGE 11
Notes: 11
PAGE 12