Form No. 3367-393 Rev A 11 and 14 Blade Cutting Units Greensmaster® Flex 18 and Flex 21 Traction Units Model No. 04202—Serial No. 311000001 and Up Model No. 04206—Serial No. 311000001 and Up Model No. 04207—Serial No. 311000001 and Up Model No. 04208—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
injury or death if you do not follow the recommended precautions. This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Introduction Figure 2 1. Safety alert symbol This reel-blade lawnmower is mounted to a walk behind machine and is intended to be used by professional, hired operators in commercial applications.
Safety sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses, safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations. Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine.
Operation • Place spacers onto screws on roller brackets. • Re-secure roller bracket and spacers to underside of sideplate mounting flanges with nuts previously removed. Note: Determine the left and right sides of the machine from the normal operating position. 3. Verify that the bedknife to reel contact is correct. Tip mower to expose front and rear rollers and bedknife. Adjusting the Rear Roller 1.
to the bedknife (Figure 7). It should be possible to cut paper with minimum contact between the bedknife and the reel blades. Should excessive reel drag be evident it will be either necessary to backlap or regrind the cutting unit to achieve the sharp edges needed for precision cutting (see Toro reel sharpening manual). Figure 6 Adjusting the Height of Cut 1. Bedbar adjusting screw For heights of cut greater than .500 inch (12.7 mm), the high height of cut kit must be installed. 3.
3. Hook screw head on cutting edge of bedknife and rest rear end of bar on rear roller (Figure 10). 4. Rotate adjusting screw until roller contacts front of gauge bar. Adjust both ends of roller until entire roller is parallel to the bedknife. Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height-of-cut is identical at both ends of the bedknife. Figure 11 1. Cut-off bar 2. Insert .060 inch (1.
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions.
110-2304 Narrow Wiehle Flex 18 2.5 inches (63.5 mm) Aluminum Standard Front 110-2305 Wide Wiehle Flex 18 2.5 inches (63.5 mm) Aluminum More Penetration 110-2306 Full Roller Flex 18 2.5 (63.5 mm) inches Steel Least Penetration 110-2303 Rear Roller Flex 18 2.0 inches (50.8 mm) Aluminum Standard Rear Use the following table and Figure 12 to set the rate of clip. Clip (Refer to Figure 12 for pulley locations.
Maintenance Separating the Cutting Unit from the Traction Unit 1. Place the mower on its drums on a level surface. 2. Lower kick stand. Insert a 1/4 inch (6 mm) diameter pin or equivalent into frame hole above kick stand mounting bolt (Figure 13). Figure 15 1. Transmission coupling 7. Reverse procedure to install cutting unit. Note: When tightening the pivot arm mounting fasteners, use an adjustable end wrench to hold the pivot arm parallel to the side plate (Figure 16). Figure 13 3. Kick stand 1.
Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar adjuster screw, counterclockwise, to back the bedknife away from reel (Figure 17). Figure 19 1. Bedbar bolt 2. Steel washer 3. Nut 4. Nylon washer Figure 17 1. Bedbar adjusting screw 2. Spring tension nut 3. Bedbar 4. Jam nut 5. Bedbar bolt Assembling the Bedbar 1. Install bedbar, positioning mounting ears between washer and bedbar adjuster. 2.
Figure 20 1. Reel drive cover plug 2. Insert a 18 mm socket onto hex flange nut on left end of reel shaft. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. DANGER Contact with the reel or other moving parts can result in personal injury. • Stay away from the reel while backlapping. • Never use a short handled paint brush for backlapping. Part No.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
