Form No. 3389-168 Rev C 11 and 14-Blade Cutting Unit Greensmaster® Flex™/eFlex® 1800/2100 Traction Unit Model No. Model No. Model No. Model No. Register at www.Toro.com. Original Instructions (EN) 04251—Serial No. 04252—Serial No. 04253—Serial No. 04254—Serial No.
This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. g000502 Figure 2 1. Safety alert symbol This manual uses 2 words to highlight information.
Safety • If the cutting blades strike a solid object or the unit vibrates abnormally, stop and shut off the engine. Check the cutting unit for damaged parts. Repair any damage before starting the cutting unit. This machine has been designed in accordance with EN ISO 5395:2013. • Keep all nuts, bolts, and screws tight to be sure • Read, understand, and follow all instructions in the the equipment is in safe working condition.
Setup Media and Additional Parts Description Use Qty. Operator's Manual 1 Read this before installing and operating cutting unit. Parts catalog 1 Use this to reference part numbers. Certification of compliance 1 Save this for future reference. Target plate Weight bar 1 1 Install if you are using an eFlex traction unit. 1 Installing the Front Roller No Parts Required Procedure The cutting unit is shipped without a front roller.
Note: Ensure that the nuts or back of the adjusting screw counterclockwise moves the bedknife edge away from the reel. bedbar adjusting screws are not resting on the work surface (Figure 3). 3. Rotate the reel so that 1 of the blades crosses the bedknife edge between the first and second bedknife screw heads located on the right side of the cutting unit. 4. Make an identifying mark on the blade where it crosses the bedknife edge. 11.
possible by setting the cutting unit on a surface plate and loosening the sideplate mounting bolts (Figure 8). Adjust and tighten the bolts when finished. g014404 Figure 6 3. Roller bracket 1. Spacer 2. Sideplate mounting flange • Position the spacer below the sideplate mounting flange when the height of cut settings range from 3 mm to 25 mm (1/8 inch to 1 inch) as shown in Figure 7. g016944 Figure 8 1.
5 Adjusting the Height of Cut No Parts Required Procedure Note: This cutting unit comes standard with the Edgemax Micro-cut bedknife and standard bedbar. The effective height of cut is dependent on previous mower configurations and turf conditions (i.e., roller type, bedknife behind center distance, soft or firm greens, season conditions). Set initial height of cut 0.25 mm to 0.38 mm (0.010 to 0.015 inch) higher than previous setup and adjust to match conditions. g014407 Figure 9 3. Adjusting screw 1.
6 Adjusting the Cut-off Bar No Parts Required Procedure g016945 Figure 11 Adjust the cut-off bar to ensure that the clippings are cleanly discharged from the reel area. 1. Gauge bar 4. Rotate the adjusting screw until the roller contacts the front of the gauge bar. 5. Adjust both ends of the roller until the entire roller is parallel to the bedknife. 1. Loosen the screws securing the top bar (Figure 12) to the cutting unit.
7 Preparing the Cutting Unit for Use on an eFlex Machine Parts needed for this procedure: 1 Target plate 1 Weight rod (supplied with your traction unit) 1 Flange-head bolt (supplied with your traction unit) Installing the Target Plate • If you will be using the cutting unit on an eFlex traction unit, install the provided target plate, then adjust the machine sensors as described in the eFlex traction unit Operator’s Manual. g017294 Figure 13 • If you will be using the cutting unit on 1.
8 Installing the Push Nut (CE Only) Parts needed for this procedure: 1 Push nut Procedure g026124 1. Loosen the flange bolt securing the belt cover and remove the belt cover. 2. Slide the push nut onto the belt-cover plug (Figure 16). Figure 15 1. Flange-head bolt 2. Weight rod g027722 Figure 16 1. Push nut 3. 10 Install the belt cover. 2.
Specifications Product Overview Tractors These cutting units mount on the appropriate size Flex and eFlex Traction Units. Cutting width Flex/eFlex 1800—46 cm (18 inches;, Flex/eFlex 2100—53 cm (21 inches) Height-of-cut Cutting height is adjusted on the front roller by 2 vertical screws and held by 2 locking cap screws. Height-of-cut range Standard bench height-of-cut range is 1.6 mm (0.062 inch) to 12.7 mm (0.500 inch).
Operation Note: Determine the left and right sides of the machine from the normal operating position. The dual point bedknife-to-reel adjustment system incorporated in this cutting unit simplifies the adjustment procedure needed to deliver optimum mowing performance.
adjusting screw counterclockwise moves the bedknife edge away from the reel. off these notches or file them flush with the cutting edge of the bedknife to ensure smooth operation. 11. Adjusting the Bedknife after Grinding, Backlapping, or Disassembly Test the cutting performance by inserting a long strip of cutting performance paper between the reel and bedknife, perpendicular to the reel and bedknife (Figure 5). Slowly rotate the reel forward to cut the paper.
decal131-1820 Figure 21 g016915 Figure 19 1. Belt cover 3. Loosen the bearing-housing nut (Figure 20). 7. Loosen the 2 set screws on each pulley you need to move using a hex wrench. 8. Remove each pulley. 9. Install each pulley in the new configuration as indicated on the decal (Figure 21). Note: Ensure that the setscrews on each pulley are positioned to align with the key and flat area on the shaft. g017116 Figure 20 1. Bearing-housing nut 3. Compression spring 2. Reel drive belt 4.
Maintenance 4. Note: Determine the left and right sides of the machine from the normal operating position. Remove each bedbar bolt allowing the bedbar to be pulled downward and removed from the machine bolt (Figure 23). Account for the 2 nylon and 2 stamped steel washers on each end of the bedbar (Figure 24). Servicing the Bedbar Removing the Bedbar 1. Turn the bedbar adjusting screw, counterclockwise, to back the bedknife away from the reel (Figure 22). g016970 Figure 24 1. Bedbar bolt 2.
Sharpening Reel and Rotary Mowers Manual (Form No. 80-300PT). Note: For a better cutting edge, run a file across the front face of the bedknife when the lapping operation is completed. This removes any burrs or rough edges that may have built up on the cutting edge. A very light file touch may be necessary on the top edge to break the burr off completely from the cutting edge.
Notes:
Notes:
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).