FORM NO. MANUAL ( MODEL NO. 0435450400 OPERATOR'S TOR, 3 WHEEL DRIVE TRACTION UNIT L GREENSMASTER®3100 J To assure maximum safety, optimum performance, and to gain knowledge of the product, iris essential that you or any other operator of the machine read and understand the contents of this manual before the engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by this symbol The safety late symbol means CAUTION, WARNING or DANGER personal _safety instruction.
FOREWORD The GREENS MASTER 3100 3 Wheel Drive was developed to provide an efficient, trouble free and time ~saving method of mowing high quality turf on the finest greens. The latest concepts in engineering, design and safety have been incorporated into this machine along with the highest quality parts and workmanship.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS 3-5 SAFETY AND INSTRUCTION DECALS 5-6 LOOSE PARTS 7 SPECIFICATIONS SET UP INSTRUCTIONS Remove, Activate and Charge Battery . Mount Seal e 9 install Battery Mount Steering Wheel . Install Cutting Units . DAILY MAINTENANCE CHECKLIST 21 LUBRICATION ..o, MAINTENANCE Changing Engine Oll and Filter Servicing Air Cleaner Adjusting Throttle Contort Adjusting Choke Control Adjusting Carburetor and Speed Control . Replacing Spark Plugs Fuel Filter Replacement .
SAFETY INSTRUCTIONS 4, Keep all shields, safety devices and decals in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine, 5. Always wear substantial shoes. Do not operate machine while wearing sandals, tennis shoes or sneakers. Do not wear loose fitting clothing because it could get caught in moving parts and possibly cause personal injury, : 6.
SAFETY INSTRUCTIONS 25. DON'T TAKE AN INJURY RISK! When a person or pet appears unexpectedly in or near the mowing area, STOP MOWING. Careless operation, combined with terrain angles, ricochets, or improperly positioned guards can lead to thrown object injuries. Do not resume mowing until area is cleared, 26. Whenever machine is left unattended, make sure cutting units are fully raised and reels are not spinning, key is removed from ignition switch and parking brake is set, MAINTENANCE 27.
SAFETY AND INSTRUCTION DECALS 11T { LIFT PEDAL Sl oW MOW PEDAL TO DISENGAGE i~ Mull) TO ENGAGE BELOW MOW AND LIFT PEDALS BY GREASE FITTINGS ON REAR CASTOR {Part No. 51-0050) PIVOT, ABOVE STEERING CYLINDER & ON REAR CASTOR FORK {Part No. 586520} A WARNING 3 v TO CHANGE STEERING AR POSITION: S HOT HIE CUTTING UNIT PULL — FRAMES ON STEERING ARM (Part No. 62-5070) ® 10) (Part No. 83—2050) OFF Hon 208 START cutie Luis EUE R EARNER mono g ON CONTROL PANEL (Part No.
LOOSE PARTS Description Qty. Use Seat 1 Hex Nut 5/16 ~ 18 4 Mount seat slides and seat cover to seat Seat Cover 1 base Cap screw 5/8in. ig. 2 Secure battery cables to battery Nut Gauge Bar 1 Machine Screw 5/8" 1g.
SPECIFICATIONS Configuration: Conforms to An St specifications. Tricycle vehicle with all wheels providing drive and rear wheel providing steering. Operator sits in center over No. 1 cutting unit with cutting units in front of vehicle. Power: 4—cycle gasoline engine, electric start, with output 3600 RPM. Maximum no load governed engine speed is 2850 RPM.
SET UP INSTRUCTIONS REMOVE, ACTIVATE AND CHARGE BATTERY 1. Remove wing nuts, washers, and battery clamp and lift out battery. A WARNING Electrolyte gases are explosive and can cause serious injury fo eyes, lungs and skin. Wear safely goggles and rubber gloves when working with electrolyte or battery. Charge the battery in a well ventilated place so gasses produced while charging can dissipate. Since the gases are explosive, keep open flames and electrical spark away from the battery; do not smoke.
SET UP INSTRUCTIONS 3. Connect the two black ground cables, one connected to engine base, the other to the machine frame, to the negative () post of the battery. Secure with wrench and coat terminal with petroleum jelly. 4. install battery clamp, washers, and secure with wing nuts. 5. Place terminal cover over positive battery post. INSTALL STEERING WHEEL (Flg. 3) 1. Side steering wheel onto steering shalt, Figure 3 a.cap 4. Storing Wheal 4, Mounting screws 2. Jam Nut 2.
SET UP INSTRUCTIONS Be sure the basket lips are equidistant from the reel 7. Align the sockets in the ball joints so the open side blades alf across each reel. if the basket is too close to of the socket is centered towards the ball stud {Fig. 7). the reel, it is possible for the reel to contact the basket Tighten the jam nuts to secure the sockets in position when the cutting unit is raised off the ground. {Fig. 6. B o Figure 8 1. Adidas back to mount 3. Swing down 2. Ball stud Figure 6 1. Jam nut 3.
BEFORE OPERATING frequently when engine is operated in extremely dusty or dirty conditions. 5. Install the filler cap and dipstick firmly in place. FILLING GAS TANK (Fig. 10} THE TOR COMPANY STRONGLY RECOMMENDS THE USE OF CLEAN, FRESH UNLEADED REGULAR GASOLINE IN TOR GASOLINE POWERED PRODUCTS. UNLEADED GASOLINE BURNS CLEANER, EXTENDS ENGINE LIFE, AND PROMOTES GOOD STARTING BY REDUCING THE BUILD --UP OF COMBUSTION CHAMBER DEPOSITS. LEADED GASOLINE CAN BE USED IF UNLEADED [S NOT AVAILABLE.
BEFORE OPERATING CHECK HYDRAULIC SYSTEM (Fig. 11) The hydraulic system is designed to operate on Mobil DTE 26 or equivalent anti—wear hydraulic fluid, The machines large hydraulic oil tank and smaller auxiliary oif tank are filled at the factory with approximately 8.5 gallons of fluid, However, check level of hydraulic fluid before engine Is first started and dally thereafter.
CONTROLS MOW PEDAL (Fig.12) Depressing Mow Pedal FULLY during operation lowers the cutting units and starts the reels. The Mow Pedal will stay depressed due to detente action of the valve bank during operation. Operator need not hold pedal down, o Figure 12 1. Mow pedal 4. Brake pedal 2. Lift pedal 8. Parking barks button 3. Traction pedal BRAKE PEDAL (Fig.12) —The Brake Pedal actuates an automotive drum—type mechanical brake located at each traction wheel. LIFT PEDAL (Fig.
CONTROLS IGNITION SWITCH (Fig. 14) — Insert key into switch, turn clockwise as far as possible to “START” position to start engine. Release key as soon as engine starts; key wil move to “ON' position. Turn key counter—clockwise to “"OFF" position fo stop engine. AMMETER (Fig. 14) — The ammeter indicates the rate of battery charge and discharge. Nate: During normal operation there will be lite or no movement of the Ammeter needier. FUSE (Fig.14) — Fuse is part of the electrical circuit.
PREPONDERATING INSTRUCTIONS BREAK-IN PERIOD 1. Refer to the Engine Manual supplied with the Greens master 8100 for oil change and maintenance procedures recommended during break—in period. 2. Only 8 hours of mowing operation is required for the Greens master 3100 break—in period, 3. Since the first hours of operation are critical o future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected.
INSTRUCTIONS 2. Synthesis seat, engage parking brake and depress fight pedal fully and release it. Move silt selector to #1 and #2 positions while trying to start the engine in each position. The engine should not crank, which means traction switch on valve bank is operating correctly. if engine did not crank, proceed to step 3. If engine cranked, contact your local TOR Distributor for assistance, 3.
PER-OPERATING INSTRUCTIONS Float Down Switch Closed Fluid Level Down 4 1o 6 ounces LEAK ALERT! Figure 19 To check system operation A. With ignition switch in the "ON" position, move Leak detector switch rearward and hold. After the one second time delay lapses the alarm should sound. B. Release leak detector switch. Yo check leak detector system operation A. Move ignition switch to "ON” position, DO NOT START ENGINE. 8. Remove hydraulic tank cap and strainer from neck of tank. C.
INSTRUCTIONS BEFORE MOWING Inspect the green for debris, remove the flag from the cup, and determine the direction jest to mow. Base the direction to mow on the previous mowing direction. Always mow in an alternate pattern from the previous mowing, so that the grass blades will be less apt to lay down and therefore be difficult to trap between the reel blades and bed knife. MOWING PROCEDURES 1. Approach the green with the shift selector in the No.
OPERATING INSTRUCTIONS LEAK DETECTOR OPERATION The leak detector alarm may sound for one of the {following reasons: 4. Leak, ounces, has occurred. 2. The oil level, in the main reservoir, is reduced ounces due to contraction of oil by cooling. If the alarm sounds, it should be turned of as quickly as possible and inspected for leaks. If the alarm sounds while operating on a green it may be appropriate to drive off the green first.
DAILY MAINTENANCE CHECKLIST Daily Maintenance: (duplicate this page for routine use) Maintenance Bali Maintenance Check For Week Of Check stem MON TUES WED | THURS FRI SAT SUN 1~ Safety Interlock Operation Instrument Operation Leak Detector Alarm Fuel Level = Brake Operation " Engine Oil Level Clean Engine Air Cooling Fins inspect Air Filter Pr-Cleaner Unusual Engine Noises Hydraulic Hoses for Damage Fluid Leaks Tire Pressure Adjustment XPY]Y YY) Height-of-Cut Adjustment Lubricate All Grease Fittings’ Lube
LUBRICATION A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. The traction unit bearings and bushings that must be lubricated are: Rear wheel roller clutches and external . ball bearing (1) (Fig.
MAINTENANCE A caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. CHANGING ENGINE OIL AND FILTER {Fig. 30) Change oll Initially after the first 8 hours of operation, thereafter change oil every 50 hours and fitter every 100 hours. 1. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug. Figure 30 1. Drain plug 2. Cif titter 2. Remove oil filter. Apply a light coat of clean cil to the new filter gasket. 3.
MAINTENANCE ADJUSTING THROTTLE CONTROL (Fig. 33) Proper throttle operation is dependent upon proper adjustment of throttle control. Before adjusting the carburetor, assure the throttle control is operating properly. 1. Loosen cable clamp screw securing cable to engine, 2. Move remote throttle control lever forward to FAST position, 3. Pull firmly on throttle cable unit back of swivel contacts stop. 3 &N \ Figure 33 1. Throttles casing clamp scow 2. Throttle cable 3, Swivel 4.
MAINTENANCE 4. After the idle mixture has been adjusted, hold governor lever so throttle lever is in idle position (against idle stop screw) and readjust idle stop screw to bring speed to 1200+ 50 rpm. 5. With governor control lever in governed idle position {no tension on high speed spring} bend governed die spring anchor tang to attain governed die speed of 1400+ 50 rpm. 6. Move throttle control to FAST position. Bend high speed spring anchor tang to attain high speed of 2800 + 50 ~100 rpm.
MAINTENANCE Figure 37 . Hydraulic Reservoir Drain Plug 2. Clean area around filter mounting area. Place drain pan under filter and remove filter. Figure 38 1. Hydraulic Filter 3. Fill the replacement fighter with Mobil DTE 26 hydraulic fluid, lubricate the sealing gasket and hand turn until gasket contacts filter head. Then tighten 3/4 turn further. Filter should now be sealed. 4. Fill large hydraulic tank and small auxiliary tank with approximately 8.5 gallons of hydraulic oil.
MAINTENANCE 5. Check the amount of free travel of the brake pedal when adjustment is completed. There should be 1/21n. to 1in. gravel before the brake shoes make contact with the brake drums. if necessary, to achieve this setting. &, Transport the Greens master 3100 and depress the brake pedal; both brakes should lock equally. Readjust, if necessary. 7. It is recommended that brakes be burnished annually, refer to Break~In Period, page 16. REAR CAMSHAFT ADJUSTMENT (Fig.
MAINTENANCE LEVELING LIFT AND MOW PEDALS (Fig. 43) If lift and mow pedals are not level when in the neutral position, an adjustment to the [ift pivot is required. 1. Loosen nut on back side of lift pivot. 2. Rotate eccentric screw to raise or lower lift pivot spring, leveling lift pivot and pedals. ure 43 2. Eccentric Screw 1. Lift Pivot 3. While holding screw, tighten nut locking adjustment. ADJUSTING TRACTION PEDAL (Fig.
MAINTENANCE 3. Rotate knob 1/4 turn counterclockwise, if center cutting units dropping too late or 1/4 turn clockwise if center cutting unit is dropping to early. 4. After desired setting has be achieved, hold knob to prevent any rotation and tighten jam nut. ADJUSTING LIFT CYLINDERS To regulate the height of the front cutting units, when in the raised {transport) position, the front it cylinders may be adjusted. 1. Lower cutting units to the floor. 2.
MAINTENANCE MOW/LIFT SWITCH MAINTENANCE (Fig. 46) IMPORTANT: Spool travel for 1, 2 and 3 spools must be correct before Mow/Lift switch can be adjusted. Refer to Rear Camshaft Adjustment, page 28. 1. Straightforward and secure it with support rod to prevent it from falling accidentally and possibly causing injury. 2. Unplug switch connectors from end of mow lift switch installed in the valve bank bonnet, 3. Loosen jam nut and unscrew switch from naive bank bonnet. 4.
MAINTENANCE SCHEDULE Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Check Battery Fluid Level Every Every Every Every 50 hrs 100hrs 200hrs 800hrs Check Battery Cable Connections Service Air Filter Uncleaner Lubricate All Grease Fittings 1 Change Engine Oif Replace Engine Cil Filter Replace Air Filter Element Check Reel Bearing Reload Adjustment Torque Wheel Lug Nuts Replace Spark Plugs Replace Fuel Filter Carbon Combustion Chambers Torque Heads and Adjust Valv
TROUBLE SHOOTING CONDITION CAUSE CORRECTION ENGINE: 1. Loss of power * Out of fuel, Re ~fill fuel dank. * Clogged fuel line — debris in fuel Clean fuel tank. Use clean tank. gasoline. s Clogged duet filter. Replaces fighter. ¢ Low crankcase oil level Add oil o proper level. Check level more frequently. * Wrong oft in crankcase. Replace with correct cil. Refer to page 12. » Carburetor fuel solenoid Check solenoid and wiring + Throttles cable set incorrectly. Repair as necessary. + Choke closed.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION Reverse Traction speed. Normal #2 speed, Traction miter lacks efficiency. Fluid leaking past internal gears. Hydraulic pump lacks efficiency. Fluid leaking past internal gears. Lost to identify faulty motor. Repair of replace motor. Test to verify diagnosis. Repair or replace pump. 4. Slow or no traction in alf selections. Brakes dragging. Faulty O—ring seals around traction relief cartridge or infer sleeve in #4 spool valve. Fluid Leaking by to tank.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION 12. Cutting units drop while machine is stored. (Overnight) Normal condition. No repair necessary. 13. One or more rutting units slow or no reel drive action. Bed knife to real adjustment too tight. Tight reel bearings. Rear camshaft maladjusted. Poppet in relief cartridge off seat Improper suction line(s) installed Line collapsed. Blockage in line fitting. Excessively worn motor. Stow reef rpm — No. 1 C.UL Excessively worn pump. Spool close in valve body.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION 18.Leak detector alarm falls to sound. |« Leak detector float switch not » Check operation of leak detector operating properly. fiat switch and wiring. » Time delay operating incorrectly s Laplace. * Alarm not operating + Replace. » Electrical malfunction # Test to verily. Repair as necessary. » Solenoid valve fails to close. s Repair as necessary. ELECTRICAL: 1.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION 6. Engine does not stop when mow pedal is depressed {reels engaged) as you get off the seat. Mowgli or seat switch adjusted incorrectly or are defective. Seat return pin spring broken, missing or jammed down, Seat pivot fails to rotate freely. Refer to Mow/Lift Switch Maintenance, page 30. Refer 1o Seat Switch Maintenance, page 29. Replace, loosen and lubricate pairs so pin operates freely. Loosen and lubricate seat pivot pin to assure free movement.
STORAGE if you wish 1o store the GREENS MASTER 3100 for a long period of time, the following steps should be accomplished prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen reels and bed knives, if necessary: refer to Cutting Unit Operator's Manual, Use a rust preventive on bed knives and reel blades. Grease and oil all lubrication points. 2. Block up wheels to remove tire weight. 3. Drain and replace hydraulic fluid and filter, inspect hydraulic lines and fittings.
The Toto Promise A One Year Limited Warranty The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products . 1 Year The cost of parts, labor and transportation are included. If you feel your TOR Product is defective and wish to Some states do not allow limitations on how dong rely on The Toto Promise, the following procedure is an implied warranty lasts, so the above limitation recommended: 1.