MODEL NO. & UP OPERATOR’S MANUAL GREENSMASTER®3100 J 3 WHEEL DRIVE TRACTION UNIT To assure maximum safety, optimum performance, and to gain knowledge of the product, iris essential that you or any other operator of the machine read and understand the contents of this manual before the engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by this symbol — A The safety alert symbol WARNING or means CAUTION, DANGER ~— personal safety instruction.
FOREWORD The GREENS MASTER 3100 3 Wheel Drive was developed to provide an:efficient, trouble free and time—saving meted of mowing high quality turf on the finest greens. The latest concepts in engineering, design and safety havoc been incorporated into this machine along with the highest quality parts and workmanship.
TABLE OF CONTENTS Page .. 45 67 SAFETY INSTRUCTIONS SAFETY AND INSTRUCTION DECALS . LOOSE PARTS .8 SPECIFICATIONS . 8 SETUP INSTRUCTIONS 10-12 Remove, Activate and Charge Battery .10 Mount Seat . 10 Install Battery 10 Mount Steering Wheel 11 Install Cutting Units Rear Ballast BEFORE OPERATING Check Engine Ot Filling Gas Tank Check Hydraulic System Tire Pressure .00 G Check Reel To Bed knife Contact . G Check Torque Of Wheel Nuts . CONTROLS OPERATING INSTRUCTIONS .. L1822 Break—In Period ..
SAFETY INSTRUCTIONS The safety alert symbol means CAUTION, WARNING or DANGER — “personal safety instruction”. Read and under stand the Instruction because it has to do with safety. Failure to comply with the instruction may result in personal injury. Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine.
SAFETY INSTRUCTIONS 20. it a cutting unit strikes a solid object or vibrates abnormally, stop immediately, turn engine off, wait for all motion to stop and inspect for damage. A damaged reel or bed knife must be repaired or replaced before operation is continued. 21. Before getting off the seat: A. Move shift selector to N neutral. B. Depress the lift pedal to raise the cutting units, wait for the reels to stop spinning and release lit pedal. C. Set the parking barks. D.
SAFETY AND INSTRUCTION DECALS The hollowing safety and instruction decals are installed on the traction unit, It any become damaged or illegible, replace them. Decal part numbers are sifted below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. he , GREENS MASTER 3100 SEE OPERATOR'S QUICK REFERENCE AID MANUAL 5, LEAK DETECTOR ALARM 6. AIR FILTER & CLEANER CHECK/SERVICE LEVEL, OIL LEVEL HYDRAULIC TANK 7, ENGINE COOLING FINS BRAKE FUNCTION .
SAFETY AND INSTRUCTION DECALS ABOVE PARKING BRAKE LATCH PEDAL N (Part No. 93-8067) (Part No. 93-8062) ON RIGHT HAND SHIELD {Part No.
LOOSE PARTS Ascription Qty. Use Beat Hex Nut 5/16 — 18 Seat Cover Mount seat slides and seat cover to seat base Cap screw Secure battery cables to battery Nut Steering Wheel Nut Mount steering wheel Cap Screw Gauge Bar Machine Screw 5/8" Ig.
SPECIFICATIONS Configuration: Conforms to ANSI specifications. Tricycle vehicle with all wheels providing drive and rear wheel providing steering, Operator sits in center over No. 1 cutting unit with cutting units in front of vehicle. Power: megacycle gasoline engine, electric start, with output 3600 RPM. Maximum no load governed engine speed is 2850 RPM. Traction: All hydraulic drive, consisting of multiple stack pump, valve, and three orbital gear motors to drive wheels.
SET UP INSTRUCTIONS REMOVE, ACTIVATE AND CHARGE BATTERY 1. Remove wing nuts, washers, and battery clamp and lift out battery. A WARNING Electrolyte sagas are explosive and can cause serious injury to eyes, lungs and skin. Wear safety goggles and rubber gloves when working with electrolyte or battery. Charge the battery in a well ventilated place so gasses produced while charging can dissipate. Since the gases are explosive, keep open flames and electrical spark away from the battery; do not smoke.
SET UP INSTRUCTIONS 3. Connect the two black ground cables, one connected to engine base, the other to the machine frame, to the negative post of the battery. Secure with wrench and coat terminal with petroleum jelly. 4. Install battery clamp, washers, and secure with wing nuts, 5. Place terminal cover over positive battery post. INSTALL STEERING WHEEL (Fig. 3) 1. Slide steering wheel onto steering shaft. Figure 3 1. Tearing Sheet 3.Cap 2. Jam Nut 4. Mounting scows 2.
SET UP INSTRUCTIONS Be sure the basket lips are equidistant rom the reel blades all across each reel. if the baskets too close to the reel, it is possible for the reel to contact the basket when the cutting unit is raised off the ground. 1. Slide back to mourn 4. Swing down 2. Bali stud REAR BALLAST This unit complies with the ANSI Standard when 40 [bs. of calcium chloride ballast is Figure § added to rear wheel. 1. Jam nut 3. Ball joint—adjust for clearance 2. Pullarm In.
BEFORE OPERATING frequently when engine Is operated In extremely dusty or dirty conditions, 5. Install the filler cap and dipstick firmly in place. FILLING GAS TANK (Fig. 8) e o THE TOR COMPANY STRONGLY RECOMMENDS 2. Unscrew dipstick and wipe it with a clean rag. THE USE OF GLEAN, FRESH UNLEADED REGULAR Screw dipstick into the tube and make sure iris seated GASOLINE IN TOR GASOLINE POWERED tulle, Unscrew dipstick out of tube and check level foil. PRODUCTS.
BEFORE OPERATING CHECK HYDRAULIC SYSTEM (Fig. 10) The hydraulic system is designed to operate on anti~wear hydraulic fluid. The machines reservoir is filled at the factory with approximately 8.5 galleons of Mobil 424 hydraulic fluid. Check level of hydraulic fluid before engine is first started and dally thereafter.
BEFORE OPERATING Note: Make a close visual inspection of the hydraulic components, _Inspect tor leaks, loose fasteners, missing parts, improperly routed lines, etc. Make any corrections necessary. Figure 10 1. Sight gauge 2. Hydraulic tank cap 3. Auxiliary tank breather TIRE PRESSURE The tires are overinflated at the factory for shipping purposes. Reduce the pressure to the proper levels before starting the unit.
CONTROLS MOW PEDAL (Fig.11) ~ Depressing Mow Pedal FULLY during operation-lowers-the cutting units and stats the reels, The Mow Pedal will stay depressed due to detente action of the valve bank during operation, Operator need not hold pedal down, & Figure 11 4, Brake pedal 5. Parking brake button 1. Mow pedal 2. Lift pact 3 Traction peat BRAKE PEDAL (Fig.11) ~The Brake Pedal actuates an automotive drum—type mechanical brake located at each traction wheel, LIFT PEDAL (Fig.
CONTROLS IGNITION SWITCH (Fig. 13) — Insert key into switch, turn clockwise as far as possible to “START" position to start engine. Release key as soon as engine starts; key wil move to “ON" position. Tun key counter—clockwise to “OFF” position o stop engine. AMMETER (Fig. 13} ~ The ammeter indicates the rate of battery charge and discharge. Note: During normal operation there will be little or no movement of the Ammeter needle. FUSE (Fig.13) ~ Fuse is part of the electrical circuit.
OPERATING INSTRUCTIONS BREAK—IN PERIOD 1. Refer to the Engine Manual supplied with the Greens master 3100 for-fol. change and maintenance. procedures recommended during break—in period, 2. Only 8 hours of mowing operation is required for the Greens master 3100 break—in period. 3. Since the first hoers of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected.
INSTRUCTIONS 2. Synthesis seat, engage parking brake and depress lift pedal fully and release it. Move shift selector to #1 and #2 positions while trying to start the engine in each position. The engine should not crank, which means traction switch on valve bank is operating correctly. if engine did not crank, proceed to step 3. If engine cranked, contact your local TOR Distributor for assistance. 3. Synthesis seat, engage parking brake, depress lift pedal and release it.
OPERATING INSTRUCTIONS Float Down Switch Closed Fhiid Love Down 4 1o 6 ounces LEAK ALERT! Figure 19 To check system operation A. With ignition switch in the “ON" position, move Leak detector switch rearward-and hold. After the one second time delay elapses the alarm should sound. B. Release leak detector switch, To check leak detector system operation A. Move ignition switch to "ON” position. DO NOT START ENGINE. B. Remove hydraulic tank cap and strainer from neck of tank. C.
OPERATING INSTRUCTIONS BEFORE MOWING Inspect the green for debris, remove the flag from the sup, and determine the direction best to mow. Base the direction to mow on the previous mowing direction. Always mow in an alternate pattern from the previous mowing, so that the grass blades will be less apt o lay down and therefore be difficult to trap between the reel Blades and bed knife. MOWING PROCEDURES 1. Approach the green with the shift selector in the No. 1 position.
OPERATING INSTRUCTIONS LEAK DETECTOR OPERATION The leak detector alarming. sound for one of the following reasons: 1. Leak, ounces, has occurred. 2. The oil level, in the main reservoir, is reduced ounces due to contraction of ol by cooling. If the alarm sounds, it should be turned of as quickly as possible and inspected for leaks. If the alarm sounds while operating on a green it may be appropriate fo drive off the green first.
SERVICE INTERVAL CHART GREENS MASTER 3100 [} neurosurgeons QUICK REFERENCE AID SERVICEABLE (daily) -y, 1. OIL LEVEL, ENGINE 2. OIL LEVEL, HYDRAULIC TANK 7. ENGINE COOLING FINS ® 3. BRAKE FUNCTION madame 4 INTERLOCK SYSTEM: 4a. SEAT INTERLOCK 4b, MOW LIFT INTERLOCK 4¢. TRACTION INTERLOCK FLUID SPECIFICATIONS / CHANGE INTERVALS 5. LEAK DETECTOR ALARM 6 AIR FILTER & CLEANER 8. TIRE PRESSURE {812 pst front, 8+ 15 psl rear) WHEEL NUT TONGUE (4050 F1488) 9. BATTERY 10.
DAILY MAINTENANCE CHECKLIST Daily Maintenance: (duplicate this page for routine use) Maintenance — Check item » MON | TUES | WED |[THURS | FRI SAT | SUN » Safety Interlock Operation » Instrument Operation Leak Detector Alarm Brake Operation Fuel Level Engine Ol Level Clean Engine Air Cooling Fins Inspect Air Filter Uncleaner » Unusual Engine Noises = Hydraulic Hoses for Damage » Fluid Leaks W Tire Pressure Reel-to-Bed knife Adjustment » Height-of-Cut Adjustment Lubricate All Grease Fittings? Lube Mow, Lift,
LUBRICATION A\ caution . Before servicing or making adjustments to the machine, stop engine and remove key from the switch. The traction unit has grease: fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under: normal conditions, lubricate all bearings and bushings after every 50 hours of operation. The-traction unit bearings and bushing that must be: Lubricated are: Rear wheel roller clutches and external ball bearing {1} (Fig.
MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. CHANGING ENGINE OIL AND FILTER {Fig. 31) Change oi land filter initially after the first 8 hours of operation, thereafter change oil every 50 hours and filter Avery 100 hours. 1. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug. Figure 31 1. Drain plug 2. Ol filter 2. Remove oil filter. Apply alight coat of clean oil to the: new filter gasket. 3.
MAINTENANCE ADJUSTING THROTTLE CONTROL (Fig. 34) Proper throttle operation is dependent upon proper adjustment of throttle control. Before adjusting the carburetor, assure the throttle control is operating property. 1. Loosen cable clamp screw securing cable to engine. 2, Move remote throttle control lever forward to FAST position. 3. Pull firmly on throttle cable until back of swivel contacts stop. Figure 34 1. Throttle casing clamp screw 2. Throttle cable 3. Swivel 4, Stop 5. Choke casing slam screw 6.
MAINTENANCE 4. After the idle mixture has been adjusted, hold governor lever so throttle lever is in die position {against idle stop screw) and readjust idle stop screw to bring speed to 12004 50 rpm. 5. With governor control lever in governed idle position (no tension on high speed spring) bend governed idle spring anchor tang to attain governed idle speed of 1400+ 50 rpm. 6. Move throttle control to FAST position. Bend high speed spring anchor tang to attain high speed of 2800 + 50 —100 rpm.
MAINTENANCE CHECKING = HYDRAULIC LINES AND HOSES After every 100 operating hours, check hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose firings, weather deterioration and chemical deterioration. Make all necessary repairs before aerating. A\ warning Keep body and hens away from pin hole leaks or nozzles that eject high pressures hydraulic fluid. Use cardboard or paper to find hydraulic leaks, Hydraulic fluid escaping under pressure can penetrate skin and cause injury.
MAINTENANCE 5. Check the amount of free travel of the brake pedal when adjustment is completed. There should be 1/2in. to 1in. travel before the brake shoes make contact with the brake drums. Re—adjust, if necessary, to achieve this setting. 6. Transport the Greens master 3100 and depress the brake pedal; both brakes should lock -equally. Readjust, if necessary, 7. It is recommended that brakes be burnished annually, refer to Break—In Period, REAR CAMSHAFT ADJUSTMENT (Fig.
MAINTENANCE LEVELING LIFT AND MOW PEDALS {Fig. 49) [ lift and mow pedals are not level when in the neutral position, an adjustment to the lift pivot is required. 1. Loosen nut on back side of Sift pivot. 2. Rotate eccentric screw to raise or lower fight pivot spring, leveling lift pivot and pedals. Figure 44 1. Lift Pivot 2, Eccentric Crow 3. While holding screw, tighten nut locking adjustment. ADJUSTING TRACTION PEDAL. (Fig.
3. Rotate knob 1/4 turn counterclockwise, if center cutting units dropping too late or 1/4 turn clockwise if center cutting units dropping to early, 4, After desired settling has be achieved, hold knob to prevent any rotation and tighten jam nut, ADJUSTING LIFT CYLINDERS To regulate the height of the front cutting units, when in the raised (transport} position, the front lift cylinders may be adjusted. . 1. Lower cutting units to the floor. 2...Loosen.jam.nut,. on.clevis, of cutting.
MAINTENANCE MOW/LIFT SWITCH MAINTENANCE (Fig. 47) IMPORTANT: Spool travel for 1, 2 and 3 spools must be correct before Mow/Lift switch can be adjusted. Refer to Rear Camshaft Adjustment. 1. Pivot seat forward and secure it with support rod to prevent it from faking accidentally and possibly causing injury, 2. Unplug switch connectors from end of moonlit switch installed in the valve bank bonnet, 3. Loosen jam nut and unscrew switch from valve bank bonnet. 4.
MAINTENANCE SCHEDULE Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Check Battery Fluid Level Every Check Battery Cable Connections 50 hrs Every 100hrs Every 200hrs Every 800hrs Service Air Filter Uncleaner Lubricate All Grease Fittings 1 Change Engine Oil t Replace Engine Oil Filter Replace Alr Filter Element Torque Wheel Lug Nuts Chick Reel Bearing Reload Adjustment Replace Spark Plugs Replace Fuel Filter Check Valve Clearance Check Engine RPM (idle and full
TROUBLE SHOOTING CONDITION CAUSE CORRECTION ENGINE: 1. Loss of parer ¢ Cutoff dual. = Re-fill fuse tank. » Clogged fuel line — debris in fuse ¢ Clean fuel tank. Use clean dark. gasoline. » Clogged fuel filter. « Replace filler. » Low crankcase il label, * Add il to proper level. Hack level more frequently. * Wrong ail in crankcase, ® Replace with correct oil, * Check solenoid and wiring « Carburetor fuel solenoid * Repair as necessary. e Throttle cable set incorrectly. « Readjust, * Choke closed.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION Reverse Traction speed. Normal #2 speed. Traction motor lacks efficiency. Fluid leaking past internal gears. Hydraulic pump lacks efficiency. Fluid leaking past internal gears. Test 1o identify faulty motor. Repair or replace motor, Test to verily diagnosis. Repair or replace pump. 4. Slow or no traction in all selections. Brakes dragging. Faulty O—ring seals around traction relief cartridge or infer sleeve in #4 spool valve. Fluid leaking by to tank.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION 12.Cutting units drop while machine is stored. (Overnight) Normal condition. » No repair necessary, 3. One or more cutting units slow or » Bed knife o reel adjustment foo o Readjust per instructions in na reel drive action, tight, Operator's Manual for curling unit, » Tight reel bearings. * Repair as necessary. « Rear camshaft maladjusted, » Readjust. s Poppet in relief cartridge off seat. » Remove and repair or replace relief cartridge.
TROUBLE SHOOTING Battery terminals corroded. CONDITION CAUSE CORRECTION ELECTRICAL: 1. Engine starts (but should not} Traction switch adjusted incorrectly |« Refer contraction Switch when shift selector is in gran or is defective. Maintenance, 2. Engine starts (but should not) » Motif switch adjusted incorrectly |« Refer to Mow/Lift Switch when mow pedal is depressed {reorg is defective. Maintenance, els engaged). 8.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION 7. Engine does not stop when shift Traction or seat switch adjusted Refer to Traction Switch selector s in gear as you gat off incorrectly or are defective. Maintenance: the seat Seat mum misprinting broken, missing or jammed down. Seat privet fails to rotate freely. Refer to Seat Switch Maintenance. Replace, sloven and lubricate parks so pin operates freshly. Loosen and lubricate seat pivot pin to assure fees movement. 8.
STORAGE if you wish to store the GREENS MASTER 3100 for a long period of time, the following steps should be accomplished prior to storage: 1. Remove “commutations “of “dirt “and old grass clippings. Sharpen reels and bed knives, if necessary; refer to Cutting Unit Operator's Manual. Use a rust preventive on bed knives and reel blades, Grease and oil all lubrication points: refer to Lubrication, 2. Beck up wheels to remove tire weight. 3.
o 7 Y The Toto Commercial Products Two Year Limited Warranty The Toto Company warrants your 1896 or newer Toto Latecomer Product (“Product”) purchased after January 1, 1997, 1o be free from defects in materials or workmanship for the period of time listed below, Where s | warrant able condition exists, Torah will proposal the Product at no cost te you including diagnosis, labor, parts, and transportation, This warranty begins on the date the Product {s delivered to the original retail purchaser, % Y Warrant